Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and the principle of functioning
   Interaxal differential - the device and the principle of functioning
   Removal and installation of transmission assembly
   Check of a state and replacement of elements of support of a suspension bracket of transmission assembly
   Check of a state and replacement of an epiploon
   Removal, installation and check of a condition of sensors switches
   Removal, installation and check of a condition of the sensor of the speed (VSS)
   Preparation for performance of capital repairs of RKPP
   Removal, service and installation of a transfer case and lengthening of transmission
   Removal, service and installation of the leading gear wheel of the distributing mechanism
   Removal, service and installation of the conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assembly of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and check of a condition of a case of transmission assembly
   Removal, service, installation and adjustment of primary shaft of RKPP
   Removal, service and installation of an entrance shaft of RKPP (model with an additional two-level reducer)
   Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of the drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assembly of gear wheels of a two-level reducer
   Removal, check of a state and installation of forks and rods of gear shifting
   Removal, service and installation of the lever of gear shifting of RKPP
   Removal, service and installation of the lever of switching of the Hi/Lo modes of an additional two-level reducer
   Removal, service and installation of hummock draft of the drive of switching of the modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment









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Removal and installation of transmission assembly

The contact sockets of an electrical wiring which are subject to a rassoyedineniye

And — the Socket of the sensor switch of neutral provision of transmission (Brown)
In — the Socket of the sensor switch of fires of a backing (Grey)

With — the Socket of the sensor switch of switching of the Hi/Lo modes (Black), - models with an additional 2-staged reducer


 PERFORMANCE ORDER

1. The car also establish to Poddomkratta it on props. Remove protection of a case, Turn out a drain stopper and merge transmission oil, then wrap a stopper with the demanded effort, - do not forget to establish a sealing washer.
2. Completely open a cowl and prop up it a rack.
3. Disconnect a negative wire from the battery.
4. Install the gear shifting lever in the situation "N" and release the parking brake.
5. Disconnect a sleeve of an air inlet and remove the air cleaner (see the Head of the Power supply system and release).
6. Remove a basic arm of the air cleaner (see the Head of the Power supply system and release).

7. Disconnect the grounding tire from a transmission case, also disconnect an electrical wiring from sensors switches of neutral provision of transmission, fires of a backing and the Hi/Lo modes (model with an additional 2-staged reducer), disunite the contact socket of the sensor of speed of the movement of the car (VSS).

8. On models with a 2-staged reducer to a rasshplintuyta also take a pin of fastening of a driving cable of a choice of the modes, remove a cable.

A — the Forelock
B — the Pin
With — the Driving cable of a choice of transfer

9. Remove a starter (see the Head Elektrooborudovaniye of the engine).

10. Remove the executive cylinder of coupling from transmission.

A — the Hose of a path of a hydraulic actuator of coupling
B — the Executive cylinder

11. Remove the limiter of rocking of the power unit.

Efforts of a tightening of threaded connections, Nanometer

T1: 50
T2: 58

12. By means of the special ST 41099AA010/41099AA020 adaptation fix the engine.

13. Turn out the top bolts of fastening of transmission to the engine.

14. Remove protection of a case.
15. Remove reception and central sections of system of production of the fulfilled gases (see the Head of the Power supply system and release).
16. Remove back section of system of production of the fulfilled gases with the muffler (see the Head of the Power supply system and release).

17. Uncover the thermofilter.

18. Remove a basic arm of subweight on the right side of a transmission case.

19. Remove the driveshaft (see the Head Stsepleniye).
20. Remove a rack and a rod of gear shifting from transmission.

And — the Rack
In — the Rod

21. Disconnect a rack of the stabilizer of cross stability from the cross lever.

22. Turn out a bolt of fastening of a spherical support of the cross lever to stupichny assembly.

23. Remove the sprung pins and release forward power shafts from transmission.

 Pins is subject to replacement without fail.

24. Give the lower nuts of fastening of transmission to the engine.

25. Prop up a transmission a special transmission jack.

26. Remove a back cross beam of transmission.

Efforts of a tightening of threaded connections, Nanometer

T1: 70
T2: 140

27. Moving a jack back, accurately release a primary/entrance shaft of RKPP from a coupling basket.
28. Finally separate a transmission from the engine and remove a rubber pillow of a back support of a suspension bracket of the power unit.
29. Installation is made upside-down. Track that all fixture was tightened with the demanded effort (see Specifications and accompanying illustrations to the present Section).