Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and the principle of functioning
   Interaxal differential - the device and the principle of functioning
   Removal and installation of transmission assembly
   Check of a state and replacement of elements of support of a suspension bracket of transmission assembly
   Check of a state and replacement of an epiploon
   Removal, installation and check of a condition of sensors switches
   Removal, installation and check of a condition of the sensor of the speed (VSS)
   Preparation for performance of capital repairs of RKPP
   Removal, service and installation of a transfer case and lengthening of transmission
   Removal, service and installation of the leading gear wheel of the distributing mechanism
   Removal, service and installation of the conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assembly of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and check of a condition of a case of transmission assembly
   Removal, service, installation and adjustment of primary shaft of RKPP
   Removal, service and installation of an entrance shaft of RKPP (model with an additional two-level reducer)
   Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of the drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assembly of gear wheels of a two-level reducer
   Removal, check of a state and installation of forks and rods of gear shifting
   Removal, service and installation of the lever of gear shifting of RKPP
   Removal, service and installation of the lever of switching of the Hi/Lo modes of an additional two-level reducer
   Removal, service and installation of hummock draft of the drive of switching of the modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




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Removal, service and installation of an entrance shaft of RKPP (model with an additional two-level reducer)

REMOVAL

 PERFORMANCE ORDER

1. Remove assembly of RKPP (see the Section Removal and installation of transmission assembly).
2. Remove a transfer case with the lengthening case (see the Section Removal, service and installation of a transfer case and lengthening of transmission).
3. Remove a transmission case (see the Section Removal, installation and check of a condition of a case of transmission assembly).
4. Remove assembly of a shaft of the leading gear wheel (see the Section Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels).
5. Take an entrance shaft assembled with the primary.

DISMANTLING

 PERFORMANCE ORDER

1. Remove a sealing ring and an adjusting washer from the holder of an entrance shaft.

 The Ulotnitelny ring is subject to replacement without fail. The quantity of adjusting washers can change from 0 to 2.



A — the Holder of an entrance shaft
B — the Sealing ring
With — the Adjusting washer of the holder

2. For the purpose of prevention of damage of an epiploon wind vents of primary shaft with an insulating tape.

3. By means of nippers take an internal spring lock ring.

4. Easy percussions of a hammer with soft brisk by face part of an entrance shaft, vystuchit the last from the holder.

5. Remove an external spring lock ring. Then remove a maslootzhimny plate and a pin.

A — the Lock ring
B — Maslootzhimnaya a plate

6. Remove the lock ring established under a maslootzhimny plate.

7. By means of a press and the holder of ST 498077000 remove the ball bearing, - previously take an internal lock ring.

8. Take an epiploon from the holder of an entrance shaft.

CHECK

 PERFORMANCE ORDER

See the Section Removal, service, installation and adjustment of primary shaft of RKPP.

ASSEMBLY

 PERFORMANCE ORDER

1. Assembly is made as it should be, the return to an order of dismantle of components, - landing of a shaft in the holder is made manually. Do not forget to replace a sealing ring of the holder.

2. For installation of the ball bearing use special ST1 899580100 and ST2 399513600 adaptations, - previously establish a spring lock ring between a gear wheel of an entrance shaft and the bearing.

3. Installation of an epiploon is made by means of ST 398507703 mandrel, - previously grease working edges of an epiploon.
4. Before installation spring lock rings on the holder of an entrance shaft make selection of a ring for the table given below so that the gap between it and the ball bearing did not exceed the limit of the range of 0 ÷ 0.12 mm.

The list of the let-out lock rings

detail No. Thickness, mm
80516820 1.84
80516830 1.92
 80516840 2.00
80502850 2.48
80502860 2.56
80502870 2.64

INSTALLATION

 PERFORMANCE ORDER

1. Put the needle bearing and an epiploon on a forward pin of primary shaft.
2. Connect an entrance shaft to the primary.
3. Put an external holder of the needle bearing a reception opening on a transmission case pin.
4. Further installation is made as it should be, the return to an order of dismantle of components.