| General information
|
| Gear shifting box |
| Type | 5-staged, or 5 ÷ 2-staged (with an additional 2-staged reducer), synchronized
|
| Type of transmission oil | GL-5
|
| Volume of transmission oil, l |
| Models without additional 2-staged reducer | 3.5
|
| Models with an additional 2-staged reducer | 4.0
|
| Transfer relations |
| 1st transfer | 3.454:1
|
| 2nd transfer | 2.062:1
|
| 3rd transfer | 1.448:1
|
| 4th transfer | 1.088:1
|
| 5th transfer | 0.825:1
|
| Reverse gear | 3.333:1
|
| The transfer relations of an additional two-level reducer (at the corresponding complete set) |
| The raising mode | 1.000:1
|
| The lowering mode |
|
| 1.447:1
|
|
| 1.196:1
|
| Main transfer of the drive of forward wheels |
| Type | Gipoidny
|
| Transfer relation |
| Models of 2.0 l | 3.900:1
|
| Models of 2.5 l |
|
| Legacy | 3.700:1
|
| Outback | 3.900:1
|
| Transfer case |
| Type | Gelikoidalny
|
| Transfer relation | 1.100:1
|
| Main transfer of the drive of back wheels |
| Type | Gipoidny
|
| Transfer relation |
| Models of 2.0 l | 3.900:1
|
| Models of 2.5 l |
|
| Legacy | 3.700:1
|
| Outback | 3900:1
|
| Forward differential |
| Type of gear wheels | Conic, pryamozuby
|
| Quantity of gear wheels |
| The lateral | 2
|
| Satellites | 2
|
| Interaxal differential |
| Type | With the viscous coupling
|
| Type of gear wheels | Conic, pryamozuby
|
| Quantity of gear wheels |
| The lateral | 2
|
| Satellites | 2
|
| Adjusting parameters |
|
|
Adjusting data are provided also in the text of the Head. |
|
| Assembly of RKPP |
|
| Gap of gearing of a gipoidny leading gear wheel, mm |
| Nominal rate | 0.13 ÷ 0.18
|
| The list of the let-out adjusting washers |
| detail No.
322295 AA031
322295 AA071
322295 AA041
322295 AA081
322295 AA051
322295 AA091
322295 AA061
322295 AA101 | Thickness
0.150
0.250
0.175
0.275
0.200
0.300
0.225
0.500
|
| The list of the let-out back plates of primary shaft |
| Size "A", mm
| detail No.
| Marking
|
| 4.00 ÷ 4.13 | 32294AA041
| 1
|
| 3.87 ÷ 3.99 | 32294AA051
| 2
|
| Gap between a lock ring and a persistent washer, mm |
| Nominal rate | 0.05 ÷ 0.35
|
| The list of the let-out lock rings (external-19) |
|
| detail No. | Thickness, mm
|
| 031319000 | 1.50
|
| 805019010 | 1.72
|
| Adjustment of the holder of an entrance shaft |
| D size, mm
52.50 ÷ 53.11
52.00 ÷ 52.49
51.26 ÷ 51.99 | Quantity of washers
—
1
2
|
| Assembly of the leading gear wheel |
|
| Pretightness of the persistent bearing, Nanometer |
| Nominal rate | 0.3 ÷ 0.8
|
| The list of the let-out adjusting washers |
| detail No.
| Thickness, mm
|
| Washer No. 1 |
| 803025051 | 3.925 |
| 803025052 | 3.950 |
| 803025053 | 4.975 |
| 803025054 | 4.000 |
| 803025055 | 4.025 |
| 803025056 | 4.050 |
| 803025057 | 4.075 |
| Washer No. 2 |
| 803025059 | 3.850 |
| 803025054 | 4.000 |
| 803025058 | 4.150 |
| Moment of resistance to a provorachivaniye of the ball bearing of the leading gear wheel, Nanometer | 0.1 ÷ 1.5
|
| Assembly of an entrance shaft |
| Gap between a lock ring (external-28) and the ball bearing, mm |
| Nominal rate | 0 ÷ 0.12
|
| The list of the let-out lock rings |
| detail No. | Thickness, mm
|
| 805028050 | 2.48
|
| 805028060 | 2.56
|
| 805028070 | 2.64
|
| Gap between a lock ring (external-68) and the ball bearing, mm |
| Nominal rate | 0 ÷ 0.12
|
| The list of the let-out lock rings |
| detail No. | Thickness, mm
|
| 805168020 | 1.84
|
| 805168030 | 1.92
|
| 805168040 | 2.00
|
| Assembly of primary shaft |
| Gap between a lock ring (external-25) and a nave of the synchronizer, mm |
| Nominal rate | 0.060 ÷ 0.100
|
| The list of the let-out lock rings |
| detail No. Thickness, mm
805025051 — 2.42
805025055 — 2.62
805025052 — 2.47
805025056 — 2.67
805025053 — 2.52
805025057 — 2.72
805025054 — 2.57
805025058 — 2.37 |
|
| Intermediate gear wheel of a reverse gear |
| Gap between a gear wheel and the left wall of a case of transmission, mm |
| Before installation of the lever |
| Nominal rate | 6.0 ÷ 7.5
|
| The list of the released switching levers |
| detail No.
| Marking
| Remarks
|
| 32820AA070 | 7
| Farther from a wall
|
| 32820AA080 | 8
| Face value
|
| 32820AA090 | 9
| Closer to a wall
|
| After installation of the lever |
| Nominal rate | 0 ÷ 0.5
|
| The list of the let-out washers |
| detail No.
803020151
803020154
803020152
803020155
803020153
| Thickness, mm
0.4
1.9
1.1
2.3
1.5
|
| Switching forks with rods |
|
|
Forks are selected so that the connecting coupling and the conducted gear wheel of a reverse gear appeared on the center of the synchronizing mechanisms. |
|
| Axial side play of rods, mm |
| А: | 1-2 ÷ 3-4 0.4 ÷ 1.4
|
| В: | 3-4 ÷ 5 0.5 ÷ 1.3
|
| The list of the let-out forks |
| Transfer case |
| Adjustment of neutral situation |
|
| The list of the let-out adjusting washers |
| detail No.
| Thickness, mm
|
| 32190AA000
32190AA010 | 0.15
0.30
|
| Lengthening assembly |
| Gap between a persistent washer (50 x 61 x t) and an external holder of the conic roller bearing, mm |
| Nominal rate | 0.2 ÷ 0.3 mm (in a tightness)
|
| The list of the let-out persistent washers |
|
| detail No. | Thickness, mm
|
| 803050060 | 0.50
|
| 803050061 | 0.55
|
| 803050062 | 0.60
|
| 803050063 | 0.65
|
| 803050064 | 0.70
|
| 803050065 | 0.75
|
| 803050066 | 0.80
|
| 803050067 | 0.85
|
| 803050068 | 0.90
|
| 803050069 | 0.95
|
| 803050070 | 1.00
|
| 803050071 | 1.05
|
| 803050072 | 1.10
|
| 803050073 | 1.15
|
| 803050074 | 1.20
|
| 803050075 | 1.25
|
| 803050076 | 1.30
|
| 803050077 | 1.35
|
| 803050078 | 1.40
|
| 803050079 | 1.45
|
| Gap between a persistent washer and interaxal differential, mm |
| Nominal rate | 0.15 ÷ 0.35 mm (T)
|
| The list of the let-out persistent washers |
|
| detail No. | Thickness, mm
|
| 803036050 | 0.9
|
| 803036054 | 1.0
|
| 803036051 | 1.1
|
| 803036055 | 1.2
|
| 803036052 | 1.3
|
| 803036056 | 1.4
|
| 803036053 | 1.5
|
| 803036057 | 1.6
|
| 803036058 | 1.7
|
| Forward differential |
| Side play of gearing of lateral gear wheels with satellites, mm |
| Nominal rate | 0.13 ÷ 0.18
|
| The list let out washers (38.1 x 50 x t) |
|
| detail No.
803038021
803038023
803038022 | Thickness, mm
0.925 ÷ 0.950
1.025 ÷ 1.050
0.975 ÷ 1.000
|
| Gap between an axis of satellites and a power shaft, mm |
| Nominal rate | 0 ÷ 0.2
|
| The list of the let-out lock rings (external-28) |
|
| detail No. | Thickness, mm
|
| 805028011
805028012 | 1.05
1.20
|
| Leading gear wheel of the distributing mechanism |
| Gap between a lock ring (external-30) and the ball bearing |
| Nominal rate | 0.01 ÷ 0.15
|
| The list of the let-out lock rings |
|
| detail No. | Thickness, mm
|
| 805030041 | 1.53
|
| 805030042 | 1.65
|
| 805030043 | 1.77
|
| Efforts of a tightening of threaded connections, Nanometer |
|
|
Efforts of a tightening of threaded connections are given also in the text of the Head and on sopr. illustrations. |
|
| Bolts of fastening of transmission to a damper of dynamic fluctuations | 35
|
| Bolts of fastening of a back cross beam of transmission | 70
|
| Bolts of fastening of a forward cross beam of transmission | 140
|
| Bolts/nut of fastening of the central beam of transmission | 70
|
| Bolts/nut of fastening of a pillow of a back support of a suspension bracket of transmission | 35
|
| Bolts of fastening of the limiter of raskachivaniye of the power unit |
| From the engine | 50
|
| From a body | 58
|
| Bolts/nut of fastening of transmission to the engine | 50
|
| Transmission grounding tire plug | 13
|
| Drain stopper of a case of RKPP | 44
|
| Sensor switch of fires of a backing | 24.5
|
| Nuts of fastening of the HI/LO sensor switch (box with a two-level reducer) | 24.5
|
| Sensor of speed of the car (VSS) | 5.9
|
| Bolt of fastening of the directing supply of oil to a case of a transfer case | 6.4
|
| Sensor switch of neutral situation RKPP | 10
|
| Bolts of fastening of a case of a transfer case to a transmission case | 25
|
| Bolts of fastening of the case of lengthening to a case of a transfer case | 40
|
| Bolts of fastening of an arm of the mechanism of switching | 25
|
| Bolts of fastening of the ball bearing of the leading gear wheel of the distributing mechanism | 26
|
| Bolts of fastening of a sleeve of the mechanism of blocking of inclusion of a reverse gear | 6.4
|
| Cap of a nest of landing of a lock ball of the mechanism of blocking of inclusion of a reverse gear | 10
|
| Bolts of fastening of the holder of an entrance shaft (box with a two-level reducer) | 20
|
| The sensor switch of activation of the lowering mode (a box with a two-level reducer) | 25
|
| Bolt of a fork of switching of the HI/LO modes (box with a two-level reducer) | 15.7
|
| Coupling bolts of a case of RKPP with a two-level reducer | 25
|
| Lock-nut of primary shaft of transmission | 118
|
| Lock-nut of a secondary shaft | 118
|
| Lock-nut of the leading gear wheel | 265
|
| Bolts of fastening of lock plates of holders of forward power shafts in a differential box | 25
|
| Bolts of fastening of the koronchaty conducted gear wheel of forward differential | 62
|
| Bolts of fastening of a plate of the basis of the lever of gear shifting | 7.5
|
| Nut of fastening of a rod of gear shifting to the gear shifting lever | 12
|
| Nut of fastening of a rod of gear shifting to the hinge | 18
|
| Bolts of fastening of a rubber support of the mechanism of gear shifting | 18
|
| Gear shifting mechanism arm nut | 18
|
| Traffic jams of control balls of rods of forks of gear shifting | 19.6
|
