Subaru Legacy/Outback

1. Remove assembly of RKPP (see the Section Removal and installation of transmission assembly).
2. Remove a transfer case with the lengthening case (see the Section Removal, service and installation of a transfer case and lengthening of transmission).
3. Remove a transmission case (see the Section Removal, installation and check of a condition of a case of transmission assembly).
4. Remove assembly of a shaft of the leading gear wheel (see the Section Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels).
5. Remove assembly of primary shaft (see the Section Removal, service, installation and adjustment of primary shaft of RKPP).
6. Remove assembly of forward differential.

Try not to mix external holders of the left and right roller bearings and not to damage epiploons of holders!

1. Remove spring lock rings and take elements of a torque transmission to the left and right power shafts.

At assembly both elements have to be established strictly on the former places!

2. Release fixing 12 bolts and remove the gipoidny conducted gear wheel of the main transfer.

3. By means of a drift of ST 899904100 beat out a pin from assembly of differential, - the pin is beaten out towards the conducted gear wheel.

4. Take an axis of satellites and internal components of differential (satellites, lateral gear wheels and washers).

5. By means of a stripper of ST 399527700 dismantle the ball bearing.

1. Remove sealing rings and epiploons.

At assembly epiploons are subject to replacement without fail!

2. Prepare ST 398527700 stripper for work: to a rasshplintuyta also take forelocks, then remove captures. A — Captures of a stripper B — Forelocks With — Pins

3. Reliably fix two captures on an external holder of the bearing and establish ST 398527700 stripper. Strongly record two spindles on the lateral holder, then by means of pins fix captures to a stripper (do not forget to insert forelocks). A — Spindles B — Capture of a stripper

4. Having tracked that spindles of a stripper did not drop out of the holder, release from the last an external holder of the bearing.  The external holder of the bearing is replaced complete with the internal. A — Spindles B — the Holder

5. Working in a similar manner, remove the bearing from the second holder.
6. Examine surfaces of sliding of a box of differential, check a condition of all gear wheels of differential and the roller bearing on a shaft of the leading gear wheel of the main transfer. Replace defective components.

1. Establish on the places in a differential box internal components and fill into place an axis of satellites.

Washers have to be established by the parties with chamfered to satellites.

2. By means of the dial measuring instrument of the plunger ST2 49824700 type with the magnetic basis of ST1 49824700 measure side plays of gearing of satellites with lateral gear wheels of differential. If the result of measurement exceeds the limit of the range of 0.13 ÷ 0.18 mm, make the corresponding adjustment by selection for the table of washers of the corresponding thickness given below.

 

At measurement track that teeths of gear wheels were in gearing.

Thickness of the let-out washers for adjustment of side plays of gearing of satellites with lateral gear wheels

3. Achieve combination of openings in an axis of satellites with openings in a box of differential and establish into place a pin, having filled it from installation of the conducted gear wheel.

The enclosed landing effort should not exceed the 10th arm (1 ton)! 12 bolts fix the conducted gear wheel, - the effort of a tightening of bolts makes 62 Nanometers.

Assembly is made as it should be, the return to an order of dismantle of components. Epiploons are established by means of ST1 49979700 mandrel. Track that NEW sealing rings were not excessively extended or overwound.

1. By means of the ST 499787000 adaptation put in differential lateral holders.
2. Further installation is made as it should be, the return to an order of dismantle of components.

Try not to allow wraparounds of sponges of epiploons at installation of differential. In order to avoid damage of epiploons wind vents of elements of the drive of power shafts with an insulating tape!

2. Options of a possible arrangement of spots of contact are given in illustrations. In case of need make the corresponding adjustment (see below).

2. For reduction of a side play weaken the right holder and on the same quantity of turns tighten the left. Weakening of the left holder with pulling up of the right leads to increase in a side play.
3. Being guided by an arrangement of spots of contact of teeths of gear wheels, pick up the demanded adjusting washer of the leading gear wheel of the main transfer.