Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and the principle of functioning
   Interaxal differential - the device and the principle of functioning
   Removal and installation of transmission assembly
   Check of a state and replacement of elements of support of a suspension bracket of transmission assembly
   Check of a state and replacement of an epiploon
   Removal, installation and check of a condition of sensors switches
   Removal, installation and check of a condition of the sensor of the speed (VSS)
   Preparation for performance of capital repairs of RKPP
   Removal, service and installation of a transfer case and lengthening of transmission
   Removal, service and installation of the leading gear wheel of the distributing mechanism
   Removal, service and installation of the conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assembly of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and check of a condition of a case of transmission assembly
   Removal, service, installation and adjustment of primary shaft of RKPP
   Removal, service and installation of an entrance shaft of RKPP (model with an additional two-level reducer)
   Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of the drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assembly of gear wheels of a two-level reducer
   Removal, check of a state and installation of forks and rods of gear shifting
   Removal, service and installation of the lever of gear shifting of RKPP
   Removal, service and installation of the lever of switching of the Hi/Lo modes of an additional two-level reducer
   Removal, service and installation of hummock draft of the drive of switching of the modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




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Removal, installation and adjustment of an intermediate gear wheel of a reverse gear

REMOVAL

 PERFORMANCE ORDER

1. Remove assembly of RKPP (see the Section Removal and installation of transmission assembly).
2. Remove sensors switches of fires of a backing and neutral situation RKPP (see the Section Removal, installation and check of a condition of sensors switches).
3. Remove a transfer case with the lengthening case (see the Section Removal, service and installation of a transfer case and lengthening of transmission).
4. Remove a transmission case (see the Section Removal, installation and check of a condition of a case of transmission assembly).
5. Remove assembly of a shaft of the leading gear wheel of the main transfer (see the Section Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels).
6. Remove assembly of primary shaft (see the Section Removal, service, installation and adjustment of primary shaft of RKPP).
7. Remove assembly of forward differential (see the Section Removal, service, installation and adjustment of forward differential).
8. Remove forks and rods of gear shifting (see the Section Removal, check of a state and installation of forks and rods of gear shifting).

9. Take a pin and remove a shaft, an intermediate gear wheel of a reverse gear and a washer.

A — the Pin
B — the Shaft of an intermediate gear wheel
With — the Intermediate gear wheel
D — the Washer

10. Remove the lever of a choice of a reverse gear.
11. Estimate a condition of an intermediate gear wheel of a reverse gear and its shaft. Replace defective components.

INSTALLATION

 PERFORMANCE ORDER

Installation is made as it should be, the return to an order of dismantle of components.

 The shaft of an intermediate gear wheel is established from the back party. In summary adjust a gap between an intermediate gear wheel of a reverse gear and a wall of the case of transmission (see below).

ADJUSTMENT

 PERFORMANCE ORDER

1. Shift the lever of a choice of a reverse gear on the back party. Measure a gap of "A" between an intermediate gear wheel of a reverse gear and a wall of a case of transmission. If the result of measurement exceeds the limit of the admissible range (6.0 ÷ 7.5 mm), address to the table given below and make a selection of the new lever and execute its adjustment.

The list of the released levers of a choice of a reverse gear
detail No. Marking  Notes
32820AA070 7 Further
from a wall
32820AA080 8 The standard
lever
32820AA090 9 Closer
to a wall

2. Having picked up the lever, transfer it to neutral situation and by adjustment of a washer achieve reduction of a gap to 0 ÷ 0.5 mm.

The list of the let-out adjusting washers

803020151 0.4
803020152 1.1
803020153 1.5
803020154 1.9
803020155  2.3