Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and the principle of functioning
   Interaxal differential - the device and the principle of functioning
   Removal and installation of transmission assembly
   Check of a state and replacement of elements of support of a suspension bracket of transmission assembly
   Check of a state and replacement of an epiploon
   Removal, installation and check of a condition of sensors switches
   Removal, installation and check of a condition of the sensor of the speed (VSS)
   Preparation for performance of capital repairs of RKPP
   Removal, service and installation of a transfer case and lengthening of transmission
   Removal, service and installation of the leading gear wheel of the distributing mechanism
   Removal, service and installation of the conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assembly of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and check of a condition of a case of transmission assembly
   Removal, service, installation and adjustment of primary shaft of RKPP
   Removal, service and installation of an entrance shaft of RKPP (model with an additional two-level reducer)
   Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of the drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assembly of gear wheels of a two-level reducer
   Removal, check of a state and installation of forks and rods of gear shifting
   Removal, service and installation of the lever of gear shifting of RKPP
   Removal, service and installation of the lever of switching of the Hi/Lo modes of an additional two-level reducer
   Removal, service and installation of hummock draft of the drive of switching of the modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




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Removal, service and installation of the lever of gear shifting of RKPP

Design of the lever of gear shifting of RKPP

1 — the gear shifting lever Handle
2 — the Protective cover
3 — the Plate
4 — the Lever
5 — the Plug
6 — Prostavka
7 — the Wire clamp
8 — the Basis
9 — the Spring lock ring
10 — the Sealing ring
11 — the Sealing ring
12 — the Plug A
13 — the Rubber pillow
14 — the Plug B
15 — the Hinge

16 — the Rod
17 — the Arm
18 — the Washer
19 — the Rack
20 — the Sprung pin
21 — the Plug

Efforts of a tightening of threaded connections, Nanometer

T1: 7.5
T2: 12
T3: 18

REMOVAL

 PERFORMANCE ORDER

1. The car also establish to Poddomkratta it on props.
2. Remove the handle from the gear shifting lever.
3. Remove the central console (see the Head Kuzov).

6. Turn out fixing bolts and remove a plate of the basis of lever assembly from the floor panel.

7. Remove back section of system of production of the fulfilled gases with the muffler (see the Head of the Power supply system and release).
8. Uncover the thermofilter.
9. Disconnect a rack from a transmission arm.
10. Release from the hinge and remove a rod.

11. Remove a rubber pillow from the floor panel.

And — the Rack
In — the Rubber pillow

12. Remove the hinge, then take the sprung pin.

And — the Rack
In — the Rubber pillow

13. Lower the car on the earth.
14. Having pulled up, remove the gear shifting lever.

DISMANTLING

 PERFORMANCE ORDER

1. Release a wire clamp.

And — the Clamp
In — the Rack

2. Release a rod from the lever.

And — the Rod
In — the Lever
With — the Rack

3. Remove a spring lock ring from the plug B, then disconnect a rack.

A — the Spring lock ring
B — the Plug B
With — the Basis

4. Remove the plug and a rubber pillow from a rack.

A — the Plug
B — the Rack
With — the Rubber pillow

5. Remove sealing rings, and then disconnect the plug B.
6. Take the sprung pin and remove the plug A from the gear shifting lever.
7. Carefully wipe all removed components and estimate degree of their wear, make sure of lack of signs of aging of material of rubber elements. Make necessary recovery repair, replace the failed components.

ASSEMBLY

 PERFORMANCE ORDER

1. Assembly is made as it should be, the return to an order of dismantle of components. Do not forget to replace sealing rings, at installation of a pro-rate of the lower support of the lever of switching grease internal and lateral surfaces of the plug with greasing like No. 2 NIGTIGHT LYW. Track that all fixture was tightened with the demanded effort (see Specifications and accompanying illustrations to the Section "Dismantling").

2. In summary measure a turning point of a rod concerning an axis of the lower support of the lever. If the result of measurement exceeds limit admissible value (0.7 Nanometers), perezatyanit or replace nuts.

A — a rotation Axis
B — the Turning point

3. Make sure of smoothness of the course and lack of an excessive side play of components of the mechanism of gear shifting.

INSTALLATION

 PERFORMANCE ORDER

Installation is made as it should be, the return to an order of dismantle of components. Track that all fixture was tightened with the demanded effort (see Specifications and accompanying illustrations to the subsection "Removal").