Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and the principle of functioning
   Interaxal differential - the device and the principle of functioning
   Removal and installation of transmission assembly
   Check of a state and replacement of elements of support of a suspension bracket of transmission assembly
   Check of a state and replacement of an epiploon
   Removal, installation and check of a condition of sensors switches
   Removal, installation and check of a condition of the sensor of the speed (VSS)
   Preparation for performance of capital repairs of RKPP
   Removal, service and installation of a transfer case and lengthening of transmission
   Removal, service and installation of the leading gear wheel of the distributing mechanism
   Removal, service and installation of the conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assembly of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and check of a condition of a case of transmission assembly
   Removal, service, installation and adjustment of primary shaft of RKPP
   Removal, service and installation of an entrance shaft of RKPP (model with an additional two-level reducer)
   Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of the drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assembly of gear wheels of a two-level reducer
   Removal, check of a state and installation of forks and rods of gear shifting
   Removal, service and installation of the lever of gear shifting of RKPP
   Removal, service and installation of the lever of switching of the Hi/Lo modes of an additional two-level reducer
   Removal, service and installation of hummock draft of the drive of switching of the modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment









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Removal, installation, check and adjustment of assembly of gear wheels of a two-level reducer

Design of an additional 2-staged reducer of switching of the Hi/Lo modes

1 — the Sealing ring
2 — the Shaft of gear wheels of an additional 2-staged reducer of Hi/Lo
3 — the Pin
4 — the Washer
5 — Assembly of gear wheels of a 2-staged reducer
6 — the Needle bearing
7 — the Plug
8 — External (on 19) a spring lock ring
9 — the Holder of an entrance shaft
10 — Adjusting laying of an entrance shaft
11 — the Epiploon
12 — the Sealing ring
13 — External (on 28) a spring lock ring
14 — Maslootzhimnaya a plate
15 — the Pin
16 — External (on 20) a spring lock ring
17 — the Ball bearing
18 — External (on 68) a spring lock ring
19 — the Entrance shaft
20 — the Needle bearing
21 — External (on 25) a spring lock ring
22 — the Blocking Hi/Lo synchronizer ring
23 — the Hi/Lo synchronizer Coupling
24 — a Hi/Lo synchronizer Spring
25 — a Hi/Lo synchronizer Nave
26 — the Sliding key
27 — the Blocking Hi/Lo synchronizer ring
28 — the Frictional damper
29 — the Entrance gear wheel of the lowering transfer
30 — the Needle bearing

31 — Prostavka
32 — the Ball
33 — Primary shaft
34 — the Pin
35 — the Lever of switching of the Hi/Lo modes
36 — the Washer
37 — the Rod of switching of the Hi/Lo modes
38 — the Sensor switch of activation of the lowering mode
39 — the Sealing washer
40 — the Pin
41 — the Fork of switching of the Hi/Lo modes
42 — Inserts of switching of the Hi/Lo modes
43 — the Ball
44 — the Spring
45 — the Sealing washer
46 — the Cap

Efforts of a tightening of threaded connections, Nanometer

T1: 15.7
T2: 20
T3: 25

REMOVAL

 PERFORMANCE ORDER

1. Remove assembly of RKPP (see the Section Removal and installation of transmission assembly).
2. Remove a transfer case with the lengthening case (see the Section Removal, service and installation of a transfer case and lengthening of transmission).
3. Remove a transmission case (see the Section Removal, installation and check of a condition of a case of transmission assembly).

4. Wring out a shaft of gear wheels of a reducer against the stop in a transmission case, then remove a spring lock ring.

5. Having shifted a washer, take a pin from back part of assembly of gear wheels of a reducer.

6. Take a shaft of gear wheels of a reducer from a transmission case, - try not to damage a sealing ring and not to drop two washers, a pin and pair of needle bearings.

And — the Shaft
In — Assembly of gear wheels
With — Washers

INSTALLATION

 PERFORMANCE ORDER

Installation is made as it should be, the return to an order of dismantle of components.

 Track that the face surface of a shaft of gear wheels of reduktorny assembly equipped with selection did not act over a case surface.

Check and adjustment

 PERFORMANCE ORDER

Having established a spring lock ring, measure size a gap between it and a washer of gear wheels of reduktorny assembly of transfer. If the result of measurements exceeds the limit of the admissible range (0.05 ÷ 0.35 mm), address to the table given below and make selection of a suitable spring lock ring.

The list of the let-out spring lock rings
detail No. Thickness, mm
031319000 1.50
805019010  1.72