Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
- Manual box and differential
   Specifications
   The mechanism of blocking of inclusion of a reverse gear - the device and the principle of functioning
   Interaxal differential - the device and the principle of functioning
   Removal and installation of transmission assembly
   Check of a state and replacement of elements of support of a suspension bracket of transmission assembly
   Check of a state and replacement of an epiploon
   Removal, installation and check of a condition of sensors switches
   Removal, installation and check of a condition of the sensor of the speed (VSS)
   Preparation for performance of capital repairs of RKPP
   Removal, service and installation of a transfer case and lengthening of transmission
   Removal, service and installation of the leading gear wheel of the distributing mechanism
   Removal, service and installation of the conducted gear wheel of the distributing mechanism
   Removal, service and installation of interaxal differential
   Removal, service, installation and adjustment of assembly of the mechanism of blocking of inclusion of a reverse gear
   Removal, installation and check of a condition of a case of transmission assembly
   Removal, service, installation and adjustment of primary shaft of RKPP
   Removal, service and installation of an entrance shaft of RKPP (model with an additional two-level reducer)
   Removal, service and installation of assembly of a shaft of the leading gear wheel of the main transfer of the drive of forward wheels
   Removal, service, installation and adjustment of forward differential
   Removal, installation and check of a condition of a gear wheel of the drive of a speedometer
   Removal, installation and adjustment of an intermediate gear wheel of a reverse gear
   Removal, installation, check and adjustment of assembly of gear wheels of a two-level reducer
   Removal, check of a state and installation of forks and rods of gear shifting
   Removal, service and installation of the lever of gear shifting of RKPP
   Removal, service and installation of the lever of switching of the Hi/Lo modes of an additional two-level reducer
   Removal, service and installation of hummock draft of the drive of switching of the modes of a two-level reducer
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment









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Removal, service and installation of the conducted gear wheel of the distributing mechanism

REMOVAL

 PERFORMANCE ORDER

1. Remove assembly of RKPP (see the Section Removal and installation of transmission assembly).
2. Remove sensors switches of fires of a backing and the neutral provision of transmission (see the Section Removal, installation and check of a condition of sensors switches).
3. Remove assembly of a transfer case with transmission lengthening (see the Section Removal, service and installation of a transfer case and lengthening of transmission).
4. Remove lengthening of transmission from a transfer case (see the Section Removal, service and installation of a transfer case and lengthening of transmission).

5. Take the conducted gear wheel of the distributing mechanism.

6. Remove cups of bearings of cases of a transfer case and lengthening of transmission.

A — a transmission lengthening case bearing Cup
B — the Cup of the bearing of a case of a transfer case

CHECK

 PERFORMANCE ORDER

1. Grease bearings and manually estimate smoothness and noiselessness of their rotation, check bearings for existence of signs of excessive wear, corrosion development traces. Replace defective components.
2. Check a condition of lateral surfaces of teeths and a shaft of the conducted gear wheel. In case of identification of mechanical damages or signs of excessive wear replace a gear wheel.

Replacement of bearings

 PERFORMANCE ORDER

1. By means of the special ST 498077000 adaptation remove the roller bearing with turned at installation towards lengthening of transmission of the end of a shaft.

A — the Roller bearing

2. By means of a mandrel of ST2 899864100 and the conductor of ST1 498077000 remove the roller bearing from the end of a shaft turned at installation towards a transfer case.

A — the Roller bearing

3. Installation of bearings is made also by means of special adaptations.

A — the Roller bearing
No. 398277700 ST1
No. 899864100 ST2
ST 499757002

 The enclosed landing effort should not exceed 10 kN (1 ton)!


INSTALLATION

 PERFORMANCE ORDER

Installation is made as it should be, the return to an order of dismantle of components.