Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car

Removal, service and installation of components of the top hatches

Design of the top hatch of the Sedan models


1 — the Glass cover 2 — the Overlay of the directing runner 3 — the Sun-protection blind 4 — the Drainage tube 5 — the Back arm 6 — the Forward arm 7 — an electric motor Cover 8 — Assembly of a driving electric motor 9 — the Frame	10 — the Fairing Efforts of a tightening of threaded connections, Nanometer Т: 7.4

Design of the Legacy Station wagon/Outback models of the top hatches


1 — the Glass cover of the forward hatch 2 — the Glass cover of the back hatch 3 — the Sun-protection blind 4 — the Frame of the back hatch 5 — the Frame of the forward hatch 6 — the Drainage tube 7 — the Slip	Efforts of a tightening of threaded connections, Nanometer Т: 7.4

Details of installation of a frame of the back top hatch (Legacy Station wagon/Outback model)


And — Drainage tubes In — the Contact socket of an electrical wiring With — Arms	D — Fixing bolts E — Fixing nuts

Glass cover

Removal

Forward hatch

PERFORMANCE ORDER

1. Cast away a cover of the forward hatch in extreme top situation.
2. Remove the panel of switches of management of functioning of the electric drive of the hatch (see the Head Onboard electric equipment).

3. Turn out two fixing bolts, remove decorative caps and give two nuts of assembly of an otkidyvaniye of a cover.

And — the Decorative cap of a fixing nut

4. Accurately uncover the hatch.

Back hatch (Legacy Station wagon/Outback models)

PERFORMANCE ORDER

1. Completely close a cover of the back hatch, on the contrary, open a sun-protection blind.

2. Remove decorative caps and give fixing nuts.

And — the Decorative cap of a fixing nut

3. Accurately uncover the hatch.

Installation

PERFORMANCE ORDER

Installation is made as it should be, the return to an order of dismantle of components, - track correctness of landing of a cover.

Adjustment

PERFORMANCE ORDER

Release adjusting nuts of a cover and adjust height of provision of a cover by selection established between a cover and the panel of a roof of adjusting laying, - standard quantity of washers: one, maximum admissible: 2.

Frame

Removal

Sedan models

PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.
2. Remove a ceiling upholstery (see the Section Removal and installation of elements of internal finishing).
3. Remove a glass cover of the hatch (see above).
4. Disconnect a drainage tube from a frame.

5. Release clamps of fastening of a plait of an electrical wiring of the saloon lamp.

6. Disunite the contact socket of an electrical wiring, then uncover a driving electric motor.

7. Remove forward and back arms of a frame.

and — the Forward arm
b — the Back arm

8. Give fixing nuts and remove a frame.

Legacy Station wagon/Outback models

Forward hatch

PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.
2. Remove a ceiling upholstery (see the Section Removal and installation of elements of internal finishing).
3. Remove a glass cover of the hatch (see above).
4. Release clamps of fastening of a plait of an electrical wiring of the saloon lamp.

5. Give fixing bolts / nuts, release clamps and remove a frame of the forward hatch.

And — the Bolt
In — the Nut
With — the Clamp

Back hatch

PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.
2. Remove a ceiling upholstery (see the Section Removal and installation of elements of internal finishing).
3. Remove a glass cover of the hatch (see above).
4. Disconnect drainage tubes from a frame.
5. Disunite the contact socket of an electrical wiring of the drive of the hatch.
6. Remove arms.
7. Give fixing bolts / nuts and remove a hatch frame.

Dismantling

Forward hatch

Details of installation of a driving electric motor of the back top hatch (Legacy Station wagon/Outback model)

And — Screws of fastening of a basic arm of an electric motor
In — the Emphasis of the directing runners

With — Assembly of a driving electric motor

PERFORMANCE ORDER

1. Remove an emphasis of the directing runners.

2. Release a sun-protection blind from a frame.

Back hatch (Legacy Station wagon/Outback models)

PERFORMANCE ORDER

1. Turn out screws of fastening of an arm of a driving electric motor.
2. Remove an emphasis of the directing runners, then remove assembly of a driving electric motor, having pulled it in the direction specified illustrations.

3. Release a sun-protection blind from a frame.

Assembly

PERFORMANCE ORDER

1. Assembly is made as it should be, the return to an order of dismantle of components.

2. Connect a dynamometer (enclose rags under a measuring instrument hook) to a sun-protection shutter of the hatch and measure the blind resistance to shift. If the result of measurement exceeds limit admissible value (24.5 ± 4.5 N), check correctness of installation of components and make necessary corrections.

Moving of a blind from a place can happen to a little big resistance therefore readings have to be taken in the course of shift.

Installation

PERFORMANCE ORDER

Installation is made as it should be, the return to an order of dismantle of components. Track reliability of fixing of the contact socket of an electrical wiring and density of landing of drainage tubes, - the tube has to stretch on the union not less than on 15 mm.

Driving electric motor

Removal

Try not to damage a ceiling upholstery at extraction of clamps!

Forward hatch

PERFORMANCE ORDER

1. Completely close a hatch cover.
2. Disconnect a negative wire from the battery.
3. Uncover the hatch (see above)

4. Make sure of correctness of combination of adjusting tags on directing, - in case of need make the corresponding adjustment.

5. Remove a ceiling upholstery (see the Section Removal and installation of elements of internal finishing).
6. Uncover an electric motor.
7. Disconnect an electrical wiring, turn out fixing screws and remove assembly of a driving electric motor.

Back hatch (Legacy Station wagon/Outback models)

PERFORMANCE ORDER

1. Remove a lamp of illumination of a luggage compartment.
2. Remove back top hand-rail.
3. Remove the top slip, the main and top sections of the back lateral panel of finishing, and also the top cross panel of finishing.
4. Having accurately released the clamp lock, uncover and, having pushed in a pocket in a ceiling upholstery, release the main section of the central seat belt of a back seat equipped with a castle bracket from the opposite side.
5. Take clamps and unbend back edges of a ceiling upholstery down.

6. Disunite the contact socket of an electrical wiring and turn out fixing screws and remove assembly of a driving electric motor.

And — the Contact socket
In — Fixing screws

Installation

PERFORMANCE ORDER

Do not rotate a shaft of the removed electric motor at all!

1. Installation is made as it should be, the return to an order of dismantle of components, - try not to shift a cable.

2. Check correctness of combination of landing tags of assembly of an electric motor.

3. Check correctness of combination of landing tags of the directing.
4. Track reliability of fixing of the contact socket of an electrical wiring.

Assembly of switches of management of functioning of the electric drive

See the Head Onboard electric equipment.