Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
+ Manual box and differential
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
- Body
   Specifications
   Service of loops and locks of the car
   Replacement wind and the other fixed glasses
   Removal and installation of a decorative front grille
   Removal and installation of the panel of protection of a case
   Removal and installation of a front bumper
   Removal and installation of a rear bumper
   Removal and installation of loker of protection of arches of forward wheels
   Removal and installation of lateral overlays of body panels
   Removal and installation of a forward fairing
   Removal and installation of a back spoiler
   Removal and installation of lateral spoilers
   Removal and installation profile directing the top luggage carrier
   Removal installation of the main ware box
   Removal and installation of elements of the central console
   Removal and installation of the dashboard
   Removal and installation of panels of an internal upholstery of doors, including a back door (the Station wagon models Legacy and Outback) and a cover of a luggage compartment (Sedan model)
   Removal and installation of elements of internal finishing
   Seat belts - the general information, check of a state, removal and installation, an order of utilization of not worked emergency natyazhitel
   Removal, service and installation of seats
   Removal, installation and adjustment of a cowl
   Removal, installation and adjustment of the lock of a cowl
   Removal and installation of forward wings
   Removal, installation and adjustment of door panels
   Removal, service and installation of components of the top hatches
   Removal, installation and check of components of castle assemblies
   Removal, installation and adjustment of door glasses and components of window regulators
   Removal, service and installation of rear-view mirrors
   Removal, service and installation of screen wipers and components of a path of supply of the washing liquid
   Control body sizes
+ Onboard electric equipment




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Removal, installation and adjustment of door panels

Details of installation of the panel of a forward door


1 — the Triangular panel of a support of a door mirror
2 — the External sealant
3 — Clamps
4 — the glass Stabilizer
5 — the glass Stabilizer
6 — the glass Stabilizer
7 — the Insulating slip
8 — the Limiter of the course of opening of a door
9 — the Lower loop
10 — the Top loop

11 — the door Panel

Efforts of a tightening of threaded connections, Nanometer

T1: 7.35
T2: 18
T3: 30


Details of installation of the panel of a back door

1 — the External sealant
2 — Clamps
3 — the glass Stabilizer
4 — the glass Stabilizer
5 — the door Panel
6 — the Arm
7 — the Insulating slip
8 — the Limiter of the course of opening of a door
9 — the Lower loop

10 — the Top loop

Efforts of a tightening of threaded connections, Nanometer

T1: 7.35
T2: 18
T3: 30


Details of installation of the panel of a door of a back (Legacy Station wagon/Outback model)

1 — the Telescopic emphasis
2 — the Loop
3 — the door Panel
4 — the Damper (Legacy)
5 — a damper Cover
6 — the Damper (Outback)

Efforts of a tightening of threaded connections, Nanometer

T1: 7.5
T2: 14
T3: 25


Details of installation of a cover of a luggage compartment (Sedan model)

1 — the Torsion drafts
2 — the Cover of a luggage compartment
3 — the Sealant
4 — Loopy assembly
5 — the Slip

Efforts of a tightening of threaded connections, Nanometer

T1: 18
T2: 14

Removal and installation

 PERFORMANCE ORDER

 When performing this procedure the help of the assistant will be required.

1. Disconnect a negative wire from the battery.
2. Remove the panel of an upholstery and an insulating overlay of a door (see the Section Removal and installation of panels of an internal upholstery of doors, including a back door (the Station wagon models Legacy and Outback) and a cover of a luggage compartment (Sedan model)).
3. Remove the window regulator regulator with a driving electric motor (see the Section Removal, installation and adjustment of door glasses and components of window regulators).
4. Remove assembly of a door latch (see the Section Removal, installation and check of components of castle assemblies).
5. Remove the external handle of a door (see the Section Removal, installation and check of components of castle assemblies).

6. Remove the lower panel of finishing of a forward rack (see the Section Removal and installation of elements of internal finishing) and disunite the contact socket of a connecting electrical wiring.

7. Prop up a door a jack, - for the purpose of prevention of damage of a paint and varnish covering between a head of a jack and the panel of a door it is necessary to lay wooden whetstone.

8. Release fixture of the limiter.

9. Turn out bolts of fastening of a door to loopy assemblies and accurately remove the door panel, - use the help of the assistant.

10. By means of a special key (ST 925610000) turn out fixing bolts and separate loopy assemblies from a body rack.

11. Installation is made upside-down, - the rubbing surfaces of loopy assemblies should be greased with jellied greasing. Track that all carving fixture was tightened with the demanded effort (see Specifications).

Adjustment

 PERFORMANCE ORDER

1. By means of a key of ST 925610000 release bolts of fastening of loopy assemblies to a body rack and make adjustment of position of the door panel in the longitudinal or vertical direction.
2. For updating of the provision of a first line of a door in the cross or vertical direction release bolts of fastening of the panel to loopy assemblies.

3. In case of need weaken screws of fastening of the drummer of the lock of a door and in accurate blows of a hammer correct its adjusting situation.

 In order to avoid damage of a nut plate do not apply a shock key to an otpuskaniye of fixing screws at all!



And — Fixing screws
In — the Drummer


Back doors

Removal and installation

 PERFORMANCE ORDER

 When performing this procedure the help of the assistant will be required.

1. Disconnect a negative wire from the battery.
2. Remove the panel of an upholstery and an insulating overlay of a door (see the Section Removal and installation of panels of an internal upholstery of doors, including a back door (the Station wagon models Legacy and Outback) and a cover of a luggage compartment (Sedan model)).
3. Remove the window regulator regulator with a driving electric motor (see the Section Removal, installation and adjustment of door glasses and components of window regulators).
4. Remove the external handle of a door (see the Section Removal, installation and check of components of castle assemblies).
5. Remove the lower panel of finishing of the central rack (see the Section Removal and installation of elements of internal finishing).

6. Remove a seat belt arm with a cap.

7. Prop up a door a jack, - for the purpose of prevention of damage of a paint and varnish covering between a head of a jack and the panel of a door it is necessary to lay wooden whetstone.
8. Release fixture of the limiter of the course of opening of a door.
9. Turn out bolts of fastening of a door to loopy assemblies and accurately remove the door panel, - use the help of the assistant.
10. By means of a special key (ST 925610000) turn out fixing bolts and separate loopy assemblies from a body rack.
11. Installation is made upside-down, - the rubbing surfaces of loopy assemblies should be greased with jellied greasing. Track that all carving fixture was tightened with the demanded effort.


Adjustment

Procedure of adjustment of position of the door panel in a body aperture is completely similar described above for forward doors.

Door of a back (Legacy Station wagon/Outback model)

Removal, installation and adjustment

 PERFORMANCE ORDER

 When performing this procedure the help of the assistant will be required.

1. Open a back door.
2. Remove the external handle of a door (see the Section Removal, installation and check of components of castle assemblies).
3. Remove assembly of a castle latch (see the Section Removal, installation and check of components of castle assemblies).
4. Remove panels of an internal upholstery of a door (see the Section Removal and installation of panels of an internal upholstery of doors, including a back door (the Station wagon models Legacy and Outback) and a cover of a luggage compartment (Sedan model)).
5. Remove the door lock cylinder (see the Section Removal, installation and check of components of castle assemblies).
6. Remove door section of the back combined lamps (see the Head Onboard electric equipment).
7. Remove a back screen wiper (see the Section Removal, service and installation of screen wipers and components of a path of supply of the washing liquid).
8. Disunite contact sockets of an electrical wiring of the drive of a screen wiper, thermoelectric element of heating of back glass and back illuminants.
9. Disconnect a hose of supply of the washing liquid.

10. Remove a rubber protective sleeve and release from an opening through passage in the door panel the plait of an electrical wiring and a hose of giving washing liquids.

11. Reliably prop up a back door a suitable bar and turn out bolts of fastening of a gas-filled telescopic emphasis.

 Telescopic emphasis is not subject to recovery repair and in case of failure is replaced assembled!

12. Release loopy bolts and remove door assembly, - use the help of the assistant.
13. Installation is made upside-down, - the rubbing surfaces of loopy assemblies should be greased with jellied greasing. Track that all carving fixture was tightened with the demanded effort.
14. Estimate uniformity of landing of a door in a body aperture, in case of need release loopy fixture and make the corresponding adjustment.


Order of utilization of a gas-filled telescopic emphasis

 PERFORMANCE ORDER

1. Before utilization the case of a gas-filled telescopic emphasis should be drilled, - previously the emphasis is located in a plastic bag.

2. Slightly raise the body party of assembly, against the stop extend a piston rod from the cylinder, then drill the cylinder case a drill of 2 ÷ 3 mm in the diameter in the point located on removal of 19 ÷ 200 mm from the door end of assembly. Having drowned a piston rod, let out gas from the cylinder.


Panel of a cover of a luggage compartment (Sedan model)

Removal and installation

 PERFORMANCE ORDER

1. Open a cover of a luggage compartment.
2. Disunite the contact socket of an electrical wiring.

3. Release fixing bolts and uncover loopy assemblies, - use the help of the assistant.

4. Installation is made upside-down. Track that fixing bolts were tightened with the demanded effort (14 Nanometers).


Replacement of the torsion drafts

 PERFORMANCE ORDER

1. Open a cover of a luggage compartment.

2. By means of a stripper of ST 927780000 release the torsion draft from loopy assembly.

 Be careful, - after removal of drafts the trunk lid can sharply slam!

3. Installation is made upside-down, - grease with jellied greasing the rubbing elements of loopy assemblies and the interfaced surfaces of the torsion drafts.