Subaru Legacy/Outback

1. Disconnect a negative wire from the battery.
2. On 6-cylinder models remove an airreception chamber (see the Head of the Power supply system and release).
3. On 4-cylinder models remove the air cleaner case with a basic arm (see the Head of the Power supply system and release).
4. Disconnect an electrical wiring from a starter.

5. Give a fixing bolt and a nut and remove a starter from a transmission dome.
6. Installation is made upside-down. Tighten bolts of fastening of a starter with the demanded effort (50 Nanometers).

2. Turn out fixing bolts and remove the traction relay from a starter in assembly with a plunger and a plunger spring.
3. Turn out coupling bolts and screws of fastening of the brush holder, then remove a back cover of a starter and the brush holder.
4. Take an anchor and the coupling from the stator. Remove the ball established in face part of anchor assembly, - try not to drop it.

The anchor has considerable weight! Before removal of the coupling mark its provision of rather forward cover!

5. Remove a sealant (A), three planetary gear wheels and a plate.
6. Remove in bulk assembled with the obgonny coupling, - try to remember the adjusting provision of lever assembly.
7. Remove the obgonny coupling from a shaft for what, slightly tapping with the suitable tool on an emphasis, remove it from a ring, then take a lock ring, an emphasis and remove the coupling from a shaft.

8. Slightly slightly open the metal gate holding an insulator plate in the brush holder. Now a brush with a spring can be easily removed. A — the Brush holder B — the Insulating plate With — the Metal gate

9. Assembly is carried out upside-down.
10. At installation of assembly of a shaft in a forward cover pay attention to the next moments:

a) Direction of the lever;
b) Provision of internal transfer;
c) Provision of consolidations.
11. At installation of the coupling in a forward cover combine openings under bolts.

12. At installation of a back cover combine the brush holder with a coupling groove.

13. Track that all components were established on the regular places. Grease the listed below components with greasing like Esso Beacon 325 Shell Alvania Grease RA:

a) Forward and back bearings;
b) Anchor shaft gear wheel;
c) Plunger surface;
d) Lever surface;
e) Gear wheel shaft grooves;
f) Surface of the lever and obgonny coupling;
g) A ball at an anchor shaft end face;
h) Internal components of planetary transfer.
14. Having finished assembly, make sure of correctness of functioning of a starter.

1. Measure the residual length of coal brushes, - if the result of measurement makes less than 7.0 mm (nominal rate = 12.3 mm), brushes are subject to replacement.
2 Check smoothness of the course of brushes in holders.
3. Make sure of lack of conductivity between the brush holder and its plate.
4. Measure the effort developed by brush springs. If the result of measurement makes less than 5.9 N, replace the holder.

2. Connect the positive plug of the battery to a conclusion of "S" of the traction relay, and negative - to the starter case. The gear wheel has to be displaced on a shaft axis, and the starter can sometimes be scrolled.
3. Disconnect a wire from a conclusion of "M" and connect the positive plug of the battery to a conclusion, the negative plug of the battery is connected to the starter case again, - the gear wheel has to return to a starting position even if she was nominated by means of a screw-driver.

4. Again put forward a gear wheel in extreme situation and measure a gap between it and the case of assembly. Compare result of measurement to requirements of Specifications. If necessary pick up the necessary number of adjusting washers on the end of the traction relay. A — the Gear wheel B — the Gap With — the Stopper