Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
- Electric equipment of the engine
   Specifications
   Start of the engine from the auxiliary power supply
   Removal/installation, check and service of the battery
   Check of a state and replacement of wires of the battery
   System of ignition - the general information and precautionary measures
   Check of serviceability of functioning of system of ignition
   Removal, installation and check of a condition of the module(s) of ignition
   Check and adjustment of installation of a corner of an advancing of ignition
   Replacement of CKP, CMP and KS sensors
   Service and replacement of spark plugs
   Check of a condition of high-voltage wires (4-cylinder engines)
   System of a charge - the general information and precautionary measures
   Check of a condition of system of a charge
   The generator - the general information, check and service
   Removal, dismantling, assembly and installation of the generator
   System of start - the general information and precautionary measures
   Check of serviceability of functioning of a starter and chain of start
   Nippondenso starter - check and service
   Mitsubishi starters - check and service
+ Manual box and differential
+ Automatic transmission
+ Coupling
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment









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Mitsubishi starters - check and service

Design of starters of Mitsubishi

1 — the Vtulchaty bearing
2 — the Forward cover
3 — Lever assembly
4 — the Traction relay (the magnetic actuator)
5 — Persistent elements
6 — Obgonnaya the coupling
7 — Reduktornaya assembly
8 — the Shaft of a driving gear wheel
9 — the Driving gear wheel

10 — the Steel ball
11 — the Sealant
12 — the Coupling
13 — the Anchor
14 — the Brush holder
15 — the Brush
16 — the Ball bearing
17 — the Back cover

Removal and installation

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.
2. On 6-cylinder models remove an airreception chamber (see the Head of the Power supply system and release).
3. On 4-cylinder models remove the air cleaner case with a basic arm (see the Head of the Power supply system and release).
4. Disconnect an electrical wiring from a starter.

5. Give a fixing bolt and a nut and remove a starter from a transmission dome.
6. Installation is made upside-down. Tighten bolts of fastening of a starter with the demanded effort (50 Nanometers).

Dismantling and assembly

 PERFORMANCE ORDER

1. Weaken nuts of fastening of the M plug and disunite the contact socket of an electrical wiring of the traction relay.

A — the Plug S
B — the Plug M

2. Turn out fixing bolts and remove the traction relay from a starter in assembly with a plunger and a plunger spring.
3. Turn out coupling bolts and screws of fastening of the brush holder, then remove a back cover of a starter and the brush holder.
4. Take an anchor and the coupling from the stator. Remove the ball established in face part of anchor assembly, - try not to drop it.

 The anchor has considerable weight! Before removal of the coupling mark its provision of rather forward cover!

5. Remove a sealant (A), three planetary gear wheels and a plate.
6. Remove in bulk assembled with the obgonny coupling, - try to remember the adjusting provision of lever assembly.
7. Remove the obgonny coupling from a shaft for what, slightly tapping with the suitable tool on an emphasis, remove it from a ring, then take a lock ring, an emphasis and remove the coupling from a shaft.

8. Slightly slightly open the metal gate holding an insulator plate in the brush holder. Now a brush with a spring can be easily removed.

A — the Brush holder
B — the Insulating plate
With — the Metal gate

9. Assembly is carried out upside-down.
10. At installation of assembly of a shaft in a forward cover pay attention to the next moments:

a) Direction of the lever;
b) Provision of internal transfer;
c) Provision of consolidations.
11. At installation of the coupling in a forward cover combine openings under bolts.

12. At installation of a back cover combine the brush holder with a coupling groove.

13. Track that all components were established on the regular places. Grease the listed below components with greasing like Esso Beacon 325 Shell Alvania Grease RA:

a) Forward and back bearings;
b) Anchor shaft gear wheel;
c) Plunger surface;
d) Lever surface;
e) Gear wheel shaft grooves;
f) Surface of the lever and obgonny coupling;
g) A ball at an anchor shaft end face;
h) Internal components of planetary transfer.
14. Having finished assembly, make sure of correctness of functioning of a starter.

CHECK

Anchor

See the Section Check of Serviceability of Functioning of a Starter and Chain of Start.

Stator


By means of an ohmmeter check a winding of excitement of the stator.

Obgonny coupling

See the Section Check of Serviceability of Functioning of a Starter and Chain of Start.

Brush holder and brushes


 PERFORMANCE ORDER

1. Measure the residual length of coal brushes, - if the result of measurement makes less than 7.0 mm (nominal rate = 12.3 mm), brushes are subject to replacement.
2 Check smoothness of the course of brushes in holders.
3. Make sure of lack of conductivity between the brush holder and its plate.
4. Measure the effort developed by brush springs. If the result of measurement makes less than 5.9 N, replace the holder.


Traction relay and departure of a driving gear wheel

 PERFORMANCE ORDER

 The checks described below have to be made at strictly stipulated tension! Duration of each check should not exceed 5 seconds!

1. Make sure available conductivity between S and M plugs, and also between the S plug and weight. Make sure of lack of conductivity between M and B plugs.

2. Connect the positive plug of the battery to a conclusion of "S" of the traction relay, and negative - to the starter case. The gear wheel has to be displaced on a shaft axis, and the starter can sometimes be scrolled.
3. Disconnect a wire from a conclusion of "M" and connect the positive plug of the battery to a conclusion, the negative plug of the battery is connected to the starter case again, - the gear wheel has to return to a starting position even if she was nominated by means of a screw-driver.

4. Again put forward a gear wheel in extreme situation and measure a gap between it and the case of assembly. Compare result of measurement to requirements of Specifications. If necessary pick up the necessary number of adjusting washers on the end of the traction relay.

A — the Gear wheel
B — the Gap
With — the Stopper


Performance data of a starter

See the Section Check of Serviceability of Functioning of a Starter and Chain of Start.