Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
+ Manual box and differential
+ Automatic transmission
- Coupling
   Specifications
   + Flywheel and coupling
   - Driving and cardan shaft, back differential
      The drive of forward wheels - the general information
      Removal and installation of rotary fists, service of stupichny assemblies of forward wheels
      Removal, service and installation of a forward power shaft
      The drive of back wheels - the general information
      Removal and installation of stupichny assemblies of back wheels, replacement of the back stupichny bearing
      Removal, check of a state and installation of components of the driveshaft
      Check of a state and replacement of a forward epiploon of back differential
      Removal, service, installation and adjustment of back differential of T-type
      Removal, service, installation and adjustment of back differential of VA type
      Removal, installation and check of a condition of a forward beam of fastening of back differential
      Removal, service and installation of a back power shaft
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




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Removal, service, installation and adjustment of back differential of VA type

Removal and installation

 PERFORMANCE ORDER

Removal and installation of back differential of VA type is made similar to removal and installation of differential of T-type (see the Section Removal, service, installation and adjustment of back differential of T-type). Difference consists only in lack of need of use of special tools.

DISMANTLING

 PERFORMANCE ORDER

1. Dismantling of back differential of VA type is made similar to dismantling of differential of T-type taking into account the listed below differences.

2. Location of a sapun is shown on an illustration.

A — the Cover of a sapun
B — the Back cover

3. For removal of holders of the left and right bearings remove blocking plates and use ST 399780111 key. Then, after extraction of a box of differential, by means of a stripper of ST1 499705401 and a mandrel of ST2 499705404 take out a bearing holder from the holder.
4. Extraction of a cone of the bearing is made by means of a stripper of ST1 899524100 and a mandrel of ST2 399520105.
5. Removal of a cone of the back bearing from the leading gear wheel is made by means of the ST 498515500 adaptation.

Assembly, adjustment and check

 PERFORMANCE ORDER

1. Assembly of back differential of VA type is made similar to assembly of differential of T-type taking into account the listed below differences.
2. The press fitting of holders of bearings in a case of differential is made by means of the ST1 398477701 handle and a drift of ST2 398477702 (the back bearing) / by ST2 39847110 (the forward bearing).
3. Installation adjusting laying and washers, and also a cone of the forward bearing, a connecting flange, a washer and samokontryashcheysya nuts is made by means of false a shaft of ST1 498447150 and the ST2 32285AA000 plug.
4. At a tightening of a nut of the leading gear wheel the false shaft is blocked by means of ST1 398507704 stopper.
5. The list of pro-rates and washers of adjustment of a pretightness of forward and back bearings is given below.

The list of the let-out pro-rates and washers of adjustment of a pretightness of forward and back bearings of back differential of VA type
Washer detail No. Thickness, mm
  38336AA000 1.500
  38336AA120 1.513
  38336AA010 1.525
  38336AA130 1.538
  38336AA020 1.550
  38336AA140 1.563
  38336AA030 1.575
  38336AA150 1.588
  38336AA040 1.600
  38336AA160 1.613
  38336AA050 1.625
  38336AA170 1.638
  38336AA060 1.650
  38336AA180 1.663
  38336AA070 1.675
  38336AA190 1.688
  38336AA080 1.700
  38336AA200 1.713
  38336AA090 1.725
  38336AA210 1.738
  38336AA100 1.750
  38336AA220 1.763
  38336AA110 1.755

Pro-rate Part No. Thickness, mm
  32288AA040 52.3
  32288AA050 52.5
  32288AA100 52.6
  32288AA060 52.7
  32288AA110 52.8
  32288AA070 52.9
  32288AA120 53.0
  32288AA080 53.1
  32288AA090 53.3

6. At adjustment of height of the leading gear wheel the shaft of ST1 498447150 and the ST2 3228AA000 plug, and also ST3 498505501 case measuring instrument are used false.
7. The demanded thickness of washers of adjustment of height of a driving gear wheel (address to the table) is calculated on a formula T = by T0 + N – 0.05.

 If necessary it can be used to three washers.

The list of the let-out washers of adjustment of height of the leading gear wheel (differential of VA type)
detail No. Thickness, mm
32295AA200 1.150
32295AA210 1.175
32295AA220 1.200
32295AA230 1.225
32295AA240  1.250
32295AA250 1.275

8. The press fitting of a cone of the back bearing is made by means of ST 498175500 mandrel.
9. The press fitting of a cone of the forward bearing in a case of differential is made by means of the special false ST1 32285AA000 plug, freight of ST2 399780104 and a mandrel of ST3 899580100.
10. The list of persistent washers of adjustment of a side play of gearing of lateral gear wheels is given below.

List of persistent washers of adjustment of a side play of gearing of lateral gear wheels (differential of VA type)
Part No. Thickness, mm
803135011 0.925
803135012 0.950
803135013 0.975
803135014  1.000
803135015 1.025

11. The press fitting of cones of lateral bearings in a box of differential is made by means of ST 498485400 drift.
12. After a press fitting of cones collect holders of lateral bearings:

a) By means of a mandrel of ST 498447100 fill NEW epiploons in the right and left holders;
b) By means of a mandrel of ST 398477702 put in the right and left holders of a holder of bearings;
c) Installation of a box of differential in a case is made as it should be, the return to a removal order.
19 Adjust a side play of gearing of koronchaty and leading gear wheels and a pretightness of bearings.
a) By means of a key of ST 498427200 develop the leading gear wheel for shrinkage of lateral bearings;
b) By means of a key of ST 399780111 screw the left holder to his easy emphasis in a key;
c) Develop the left holder back approximately on 1.5 teeth, then tighten him on 2 teeth;
d) Temporarily establish a lock plate so that the holder could move on 0.5 teeth;
e) Measure a side play of gearing of gear wheels. In case of need anew adjust a side play and a pretightness of bearings.
13. Achieve combination of adjusting tags on a case of back differential and on holders then temporarily remove the holder. Grease and establish a sealing ring on the place, then screw and tighten bolts of fastening of lock plates with the demanded effort (25 Nanometers).
14. Further assembly of back differential is made as it should be, the return to an order of dismantle of components.
15. Check of back differential of VA type is made similar to check of differential of T-type.