Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
+ Manual box and differential
+ Automatic transmission
- Coupling
   Specifications
   + Flywheel and coupling
   - Driving and cardan shaft, back differential
      The drive of forward wheels - the general information
      Removal and installation of rotary fists, service of stupichny assemblies of forward wheels
      Removal, service and installation of a forward power shaft
      The drive of back wheels - the general information
      Removal and installation of stupichny assemblies of back wheels, replacement of the back stupichny bearing
      Removal, check of a state and installation of components of the driveshaft
      Check of a state and replacement of a forward epiploon of back differential
      Removal, service, installation and adjustment of back differential of T-type
      Removal, service, installation and adjustment of back differential of VA type
      Removal, installation and check of a condition of a forward beam of fastening of back differential
      Removal, service and installation of a back power shaft
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment









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Removal, service and installation of a back power shaft

Details of installation of a back power shaft

1 — the Reflective plate (the internal CV JOINT)
2 — the External holder of the internal CV JOINT
3 — the Spring lock ring
4 — the Internal holder
5 — the Ball
6 — the Separator
7 — the Spring lock ring
8 — the Bandage tape of fastening of a protective cover
9 — the Protective cover of the internal CV JOINT
10 — the Protective cover of the external CV JOINT
11 — Assembly of the external CV JOINT
12 — the Rotor of the wheel ABS sensor

13 — the Stupichny bearing
14 — the Wheel bolt
15 — the Nave
16 — Stupichnaya a nut

Efforts of a tightening of threaded connections, Nanometer

T1: 66
T2: 186

Removal and installation

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.
2. Release wheel nuts.
3. The car also establish to Poddomkratta it on props. Remove back wheels.
4. To Raschekanta a stupichny nut, also give it a face key at the squeezed-out pedal of a foot brake.

 In order to avoid damage of bearings after removal of a wheel the stupichny nut should be weakened and again to tighten!

5. Remove assembly of back differential (see the Section Removal, service, installation and adjustment of back differential of T-type or Removal, service, installation and adjustment of back differential of VA type).

6. Release a back power shaft from a wheel nave, - in case of need use a stripper of ST1 926470000 and a mandrel of ST2 927140000, - try not to damage sealing sponges of an epiploon and a rotor of the wheel sensor.

7. By means of a mandrel of ST1 922431000 and a nozzle of ST2 927390000 fill the external CV JOINT of a power shaft in shlitsevy connection of a nave, - try not to damage a rotor of the wheel ABS sensor.

 At installation do not knock on a power shaft a hammer!

8. Further installation is made as it should be, the return to an order of dismantle of components. Track that all fixture was tightened with the demanded effort.

Dismantling

 PERFORMANCE ORDER

1. Release bandage tapes, remove a protective cover from a holder of the internal CV JOINT and shift it to the middle of a shaft.
2. Having hooked a screw-driver, remove a spring lock ring of fastening of an external holder of the internal CV JOINT.
3. Remove an external holder of the internal CV JOINT from assembly of a power shaft.
4. Remove greasing and take 6 balls.
5. For removal of a separator from an internal holder develop it a half of turn to a path of an internal holder.
6. By means of flat-nose pliers remove a spring lock ring of fastening of an internal holder on a shaft.
7. Remove an internal holder of the internal CV JOINT.
8. Remove a separator and a protective cover of the internal CV JOINT from a shaft, previously having wound with a pin vent adhesive tape.
9. Release bandage tapes and remove a protective cover of the external CV JOINT, - the external hinge is not subject to dismantling and in case of failure is replaced complete with shaft.

Assembly

 PERFORMANCE ORDER

 For greasing of components of the external end of a power shaft it is necessary to use Molylex No. 2 greasing (No. 723223010), and for greasing of the internal end - VU-3A702 greasing (No. 23223GA050) (yellow color).

1. Establish a protective cover of the external CV JOINT and fill in it 60 ÷ 70 g of Molylex No. 2 greasing.
2. Put on a protective cover of the internal CV JOINT a shaft, having shifted is closer to the middle of assembly.

3. Put a separator of the internal CV JOINT on a shaft.

A — the Separator
B — Selection

4. Establish an internal holder of the internal CV JOINT on a shaft and record it a lock ring.
6. Fill in an external holder of the internal CV JOINT 80 ÷ 90 of of VU-3A702 greasing.
7. Fill to relish in separator windows.
8. Fill six balls in bearing assembly.
9. Level an external holder concerning balls and put it on assembly of the bearing.
10. Put a spring lock ring in a reception flute on an external holder of the internal CV JOINT.
11. Grease with an even layer of greasing an internal surface of a protective cover (20 ÷ 30 g).
12. Establish a protective cover of the internal CV JOINT, - track that the cover was not overwound.

 The inside of the bigger end of a protective cover of the external CV JOINT and landing flute on the case of the hinge have to be free from greasing and other substances! At installation the hinge has to be in neutral situation.

13. Fix protective covers new bandage tapes.

CHECK

 PERFORMANCE ORDER

See the Section Removal, service and installation of a forward power shaft.