Subaru Legacy/Outback

1999-2003 of release

Repair and operation of the car



Subaru of Legasi, Autbek
+ Cars Subaru Legacy, Outback
+ Operation manual
+ Routine maintenance
+ Engine
+ Cooling systems, heating
+ Power supply system and release
+ Electric equipment of the engine
+ Manual box and differential
+ Automatic transmission
- Coupling
   Specifications
   - Flywheel and coupling
      Flywheel and coupling - the general information and check of a condition of components
      Removal, check of a state and installation of components of assembly of coupling
      Removal, check of a state and installation of the vyzhimny bearing and lever of switching off of coupling
      Removal, check of a state and installation of the executive cylinder of coupling
      Removal, service and installation of components of the main cylinder of coupling
      Check of a state and replacement of connecting lines of a hydraulic path of the drive of coupling
      Check of level and replacement of hydraulic liquid of the drive of switching off of coupling
      Removal of air from a hydraulic path of the drive of switching off of coupling
      Removal, service, installation and adjustment of a pedal of coupling
      Removal, installation and check of serviceability of a condition of the sensor switch of disconnection of a chain of a starter
   + Driving and cardan shaft, back differential
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




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Removal, service and installation of components of the main cylinder of coupling

Design of the main cylinder of coupling

1 — the Cover of the tank of hydraulic liquid
2 — the Tank
3 — the Sealing landing plug
4 — the Pin
5 — the Main cylinder
6 — the Returnable spring
7 — the Piston
8 — pusher rod Elements
9 — the Lock ring of the piston
10 — the Boot

Efforts of a tightening of threaded connections, Nanometer

Т: 10

REMOVAL

 PERFORMANCE ORDER

1. Completely merge hydraulic liquid from the tank of the main cylinder.

2. Remove a spring clamp, take a finger and separate a rod of a pusher of the main cylinder from a coupling pedal.

A — the Finger
B — the Spring clamp
With — a pusher Rod
D — the Lock-nut

3. Remove the air cleaner case (see the Head of the Power supply system and release).
4. Disconnect the hydraulic line from the main cylinder.
5. Give fixing nuts and remove the main cylinder assembled with the tank, - try not to allow hits of hydraulic liquid on the painted body surfaces, traces of the spilled liquid immediately collect rags or paper towels.

Dismantling, check of a condition of components and assembly

 PERFORMANCE ORDER

1. Take a fixing pin and remove the tank from the case of the main cylinder.

2. Remove the sealing plug of landing through passage of the tank.
3. Shift on a rod a boot back, having taken away it from a cylinder end face.
4. Carefully remove a lock ring, - try not to allow vyskakivaniye from the cylinder of a rod, a washer, the piston and a returnable spring.
5. Attentively study a condition of all removed components. Replace excessively worn out and damaged elements.
6. Assembly is made as it should be, the return to an order of dismantle of components. Track that the lock-nut of fastening of a collar of a rod of a pusher was tightened with the demanded effort (10 Nanometers).

 Before installation of a rod of a pusher grease its surface of interface to the piston with greasing like Silicone grease G40M (No. 004404003).

INSTALLATION

 PERFORMANCE ORDER

1. Installation is made as it should be, the return to an order of dismantle of components. Track that fixing nuts were tightened with the demanded effort (18 Nanometers); the effort of a tightening of a nipple nut of a hydraulic hose makes 15 Nanometers.

 Before installation of a pin with a head grease it.

2. Remove from a hydraulic path air (see the Section Removal of Air from a hydraulic path of the drive of switching off of coupling) and check serviceability of functioning of coupling.