| Natyazhitel of a GRM drive belt (l engines 2.0 and 2.5)
|
| Size of a vystupaniye of a rod of the regulator, mm | 5.2 ÷ 6.2 |
| Diameter of a remote pro-rate, mm | 17.955 ÷ 17.975 |
| Internal diameter of the plug of a natyazhitel, mm | 18.00 ÷ 18.08 |
| Gap of landing of a pro-rate in the plug, mm |
|
| 0.025 ÷ 0.125 |
|
| 0.175 |
| Lateral side play of a pro-rate, mm |
|
| 0.20 ÷ 0.55 |
|
| 0.81 |
| Camshafts
|
| Limit admissible size of a deflection, mm |
|
| 0.025
|
|
| 0.020
|
| Diameter of necks, mm |
|
| 31.928 ÷ 31.945
|
|
|
Forward neck
| 37.946 ÷ 37.963
|
Central and back necks
| 27.946 ÷ 27.963
|
| Internal diameter of bearings of support of a camshaft, mm |
|
| 32.000 ÷ 32.018
|
|
|
Forward support
| 38.000 ÷ 38.018
|
Central and back support
| 28.000 ÷ 28.018
|
| Working gap in bearings, mm |
|
|
| Nominal rate | 0.055 ÷ 0.090
|
| Limit admissible value | 0.10
|
| DOHC engines |
| Nominal rate | 0.037 ÷ 0.072
|
| Limit admissible value | 0.10
|
| Height of cams (N), mm |
| SOHC engines |
| Models of 2.0 l |
| Cams of the drive of inlet valves |
| Nominal rate | 38.732 ÷ 38.832
|
| Limit admissible value | 39.632
|
| Cams of the drive of final valves |
| Nominal rate | 39.257 ÷ 39.357
|
| Limit admissible value | 39.157
|
| Models | 2.5 l
|
| Cams of the drive of inlet valves |
| Nominal rate | 39.485 ÷ 39.585
|
| Limit admissible value | 39.385
|
| Cams of the drive of final valves |
Nominal rate
| 39.257 ÷ 39.357
|
Limit admissible value
| 39.157
|
| DOHC engines |
- Cams of the drive of inlet valves
|
Nominal rate
| 46.05 ÷ 46.15
|
Limit admissible value
| 45.95
|
- Cams of the drive of final valves
|
Nominal rate
| 45.55 ÷ 45.65
|
Limit admissible value
| 45.45
|
- Basic diameter of cams, mm
|
L models 2.0 and 2.5
| 34.00
|
Models of 3.0 l
| 36.00
|
| Persistent side play of a camshaft, mm |
| SOHC engines |
|
| 0.030 ÷ 0.090
|
|
| 0.10
|
| DOHC engines |
|
|
Nominal rate
| 0.075 ÷ 0.135
|
Limit admissible value
| 0.155
|
|
|
Nominal rate
| 0.048 ÷ 0.108
|
Limit admissible value
| 0.130
|
| Yokes of the drive of valves (SOHC engines) |
- Internal diameter of yokes, mm
| 22.020 ÷ 22.041
|
- Diameter of an axis of yokes, mm
| 21.987 ÷ 22.000
|
- Internal diameter of support of an axis of yokes, mm
| 22.005 ÷ 22.026
|
| Gap of landing of yokes to axes, mm |
|
| 0.020 ÷ 0.054
|
|
| 0.10
|
| Gap of landing of an axis of yokes in support, mm |
|
| 0.005 ÷ 0.039
|
|
| 0.05
|
| Head of cylinders and valvate mechanism |
| Molding of a head |
| Limit admissible not planeness of the interfaced surface, mm | 0.05
|
| Allowance for polishing, mm | 0.1
|
| Standard height, mm |
| SOHC engines | 97.5
|
| DOHC engines | 124.0
|
| Saddles of valves |
| Width of a working facet of a saddle of the inlet valve, mm |
|
| SOHC engines |
|
| 1.0
|
|
| 1.7
|
| DOHC engines |
|
| 1.0
|
|
| 1.7
|
| Width of a working facet of a saddle of the final valve, mm |
| SOHC engines |
|
| 1.4
|
|
| 2.1
|
| DOHC engines |
|
| 1.5
|
|
| 2.2
|
| The directing plugs |
| The size of a vystupaniye of the directing plug, mm |
| SOHC engines |
|
| 20.0 ÷ 20.5
|
|
| 16.5 ÷ 17.0
|
| DOHC engines (inlet valves) | 12.3 ÷ 12.7
|
| Internal diameter of the directing plug of the valve, mm |
|
|
| 6.000 ÷ 6.012
|
|
| 5.500 ÷ 5.512
|
| Valves |
| Outer diameter of a core of the valve, mm |
| SOHC engines |
|
| 5.950 ÷ 5.965
|
|
| 5.945 ÷ 5.960
|
| DOHC engines |
|
| 5.455 ÷ 5.470
|
|
| 5.455 ÷ 5.460
|
| Gap of landing of cores of valves in the directing plugs, mm |
| SOHC engines |
| Nominal rate |
|
| 0.035 ÷ 0.062
|
|
| 0.040 ÷ 0.067
|
|
| 0.15
|
| DOHC engines |
| Nominal rate |
|
| 0.030 ÷ 0.057
|
|
| 0.040 ÷ 0.067
|
|
| 0.15
|
| Width of cylindrical part (corbel) of a plate of the valve, mm |
| SOHC engines |
| Inlet valves |
|
| 1.0
|
|
| 0.6
|
| Final valves |
|
| 1.2
|
|
| 0.6
|
| DOHC engines |
| Inlet valves |
|
| 1.0
|
|
| 0.8
|
| Final valves |
|
| 1.2
|
|
| 0.8
|
| Total length of the valve, mm |
| SOHC engines |
|
| 120.6
|
|
| 121.7
|
| DOHC engines |
|
| 103.5
|
|
| 103.2
|
| Valvate gaps, mm |
| SOHC engines |
|
| 0.20 ± 002
|
|
| 0.25 ± 0.02
|
| DOHC engines |
|
| 0.20
|
|
| 0.25 ± 0.05
|
| Valvate springs |
| Free length, mm |
|
| 54.30
|
|
| 46.79
|
| Length under loading, mm |
| SOHC engines |
|
| 214.8 ÷ 246.2 N 45.0
|
|
| 526.6 ÷ 581.6 N 34.7
|
| DOHC engines |
|
| 186.2 ÷ 205.8 N 37.4
|
|
| 446.5 ÷ 493.5 N 27.5
|
| Limit admissible size of violation of a tortsovka, hail (mm) |
|
| 2.5 (2.4)
|
|
| 2.5 (2.0)
|
| Maslootrazhatelny caps |
| Color marking |
| Color of a rubber external face surface |
|
| The black
|
|
| The brown
|
| Color of spring part |
|
| The white
|
|
| The white
|
| Pushers of valves (DOHC engines) |
| External dimeter, mm | 33.959 ÷ 33.975
|
| Internal diameter of a nest of a pusher |
| in a head of cylinders, mm | 34.006 ÷ 34.016
|
| Gap of landing of a pusher in a nest, mm |
|
| 0.019 ÷ 0.057
|
|
| 0.100
|
| Block of cylinders |
- Limit admissible not planeness of the interfaced surfaces, mm
| 0.05
|
- Allowance for polishing, mm
| 0.1
|
| Height, mm |
|
| 201.0
|
|
| 202.0
|
| Standard diameter of cylinders, mm |
| Engines of 2.0 l |
|
| 92.005 ÷ 92.015
|
|
| 91.995 ÷ 92.005
|
| Engines of 2.5 l |
|
| 99.505 ÷ 99.515
|
|
| 99.495 ÷ 99.505
|
| Engines of 3.0 l |
|
| 89.205 ÷ 89.215
|
|
| 89.195 ÷ 89.205
|
| Conicity of cylinders, mm |
- Nominal rate (SOHC engines)
| 0.015
|
|
| 0.050
|
| Ovality of cylinders, mm |
- Nominal rate (SOHC engines)
| 0.010
|
|
| 0.050
|
| Gap of landing of the piston in the cylinder at a temperature of 20 °C, mm |
|
| 0.010 ÷ 0.030
|
|
| 0.050
|
- Maximum admissible allowance for boring of cylinders, mm
| 0.5
|
| Pistons and piston fingers |
| Diameter of pistons, mm |
| Engines of 2.0 l (at the height of 40.0 mm from the bottom) |
- Standard with marking "And"
| 91.985 ÷ 91.995
|
- Standard with marking "In"
| 91.975 ÷ 91.985
|
- Repair with excess of 0.25 mm
| 92.225 ÷ 92.235
|
- Repair with excess of 0.50 mm
| 92.475 ÷ 92.485
|
| Engines of 2.5 l (at the height of 37.0 mm from the bottom) |
- Standard with marking "And"
| 99.485 ÷ 99.495
|
- Standard with marking "In"
| 99.475 ÷ 99.485
|
- Repair with excess of 0.25 mm
| 99.725 ÷ 99.735
|
- Repair with excess of 0.50 mm
| 99.975 ÷ 99.985
|
| Engines of 3.0 l (at the height of 39.0 mm from the bottom) |
- Standard with marking "And"
| 89.185 ÷ 89.195
|
- Standard with marking "In"
| 89.175 ÷ 89.185
|
- Repair with excess of 0.25 mm
| 89.425 ÷ 89.435
|
| Repair with excess of 0.50 mm | 89.675 ÷ 89.685
|
| Diameter of an opening under landing of a piston finger, mm |
|
| 23.000 ÷ 23.006
|
|
| 22.000 ÷ 22.006
|
| Diameter of a piston finger, mm |
|
| 22.994 ÷ 23.000
|
|
| 21.994 ÷ 22.000
|
| Gap of landing of a piston finger in the piston, mm | 0.004 ÷ 0.008 (at a temperature of 20 °C
|
| Gaps in locks of piston rings, mm |
| Top compression ring |
|
| 0.20 ÷ 0.35
|
|
| 1.0
|
| Lower compression ring |
|
| 0.35 ÷ 0.50
|
|
| 1.0
|
| Oil scraper ring |
| Nominal rate |
|
| 0.20 ÷ 0.50
|
|
| 0.20 ÷ 0.60
|
|
| 1.5
|
| Gaps of landing of compression rings in flutes of pistons, mm |
| Top compression ring |
|
| 0.040 ÷ 0.080
|
|
| 0.15
|
| Lower compression ring |
|
| 0.030 ÷ 0.070
|
|
| 0.15
|
| Oil scraper ring |
| Nominal rate | 0.065 ÷ 0.155
|
| Rods |
| Limit admissible values of sizes of a bend and twisting of a bar on 100 mm of length, mm | 0.10
|
| Axial side play of a rod on a pin of a cranked shaft, mm |
|
| 0.070 ÷ 0.330
|
|
| 0.4
|
| Working gap in a rod the bearing, mm |
| Engines of 2.0 l |
|
| 0.010 ÷ 0.038
|
|
| 0.05
|
| Engines of 2.5 l |
|
| 0.012 ÷ 0.037
|
|
| 0.05
|
| Engines of 3.0 l |
|
| 0.022 ÷ 0.052
|
|
| 0.065
|
| Gap of landing of a piston finger in the plug to the top head of a rod, mm |
|
| 0 ÷ 0.022
|
|
| 0.030
|
| Cranked shaft, radical and shatunny bearings |
| Bolts of a pulley of a cranked shaft | 12369AA011
|
| Limit admissible value of a deflection of a shaft, mm | 0.035
|
| Limit admissible size of ovality of radical and shatunny necks, mm | 0.020
|
| Limit admissible conicity of radical necks, mm | 0.070
|
| Limit admissible allowance for polishing of a radical neck, mm | 0.250
|
| Diameter of shatunny necks, mm |
|
| 51.984 ÷ 52.000
|
- Repair with belittling of 0.03 mm
| 51.954 ÷ 51.970
|
- Repair with belittling of 0.05 mm
| 51.934 ÷ 51.950
|
- Repair with belittling of 0.25 mm
| 51.734 ÷ 51.750
|
| Diameter of radical necks, mm |
| Models of 2.0 l and 2.5 l |
|
| 59.992 ÷ 60.008
|
- Repair with belittling of 0.03 mm
| 59.962 ÷ 59.978
|
- Repair with belittling of 0.05 mm
| 59.942 ÷ 59.958
|
- Repair with belittling of 0.25 mm
| 59.742 ÷ 59.758
|
| Models of 3.0 l |
|
| 63.992 ÷ 64.008
|
- Repair with belittling of 0.03 mm
| 63.962 ÷ 63.978
|
- Repair with belittling of 0.05 mm
| 63.942 ÷ 63.958
|
- Repair with belittling of 0.25 mm
| 63.742 ÷ 63.758
|
| Thickness of inserts of shatunny bearings in their middle part, mm |
| Models of 2.0 l |
|
| 1.492 ÷ 1.501
|
- The repair size (with belittling on 0.03 mm)
| 1.510 ÷ 1.513
|
- The repair size (with belittling on 0.05 mm)
| 1.520 ÷ 1.523
|
- The repair size (with belittling on 0.25 mm)
| 1.620 ÷ 1.623
|
| Models of 2.5 l |
|
| 1.490 ÷ 1.502
|
- The repair size (with belittling on 0.03 mm)
| 1.504 ÷ 1.512
|
- The repair size (with belittling on 0.05 mm)
| 1.514 ÷ 1.522
|
- The repair size (with belittling on 0.25 mm)
| 1.614 ÷ 1.622
|
| Models of 3.0 l |
|
| 1.490 ÷ 1.502
|
- The repair size (with belittling on 0.03 mm)
| 1.510 ÷ 1.513
|
- The repair size (with belittling on 0.05 mm)
| 1.520 ÷ 1.523
|
- The repair size (with belittling on 0.25 mm)
| 1.620 ÷ 1.623
|
| Thickness of inserts of radical bearings, mm |
| Models of 2.0 l and 2.5 l |
| Standard size |
|
| Inserts of the 1st and 3rd bearings | 1.998 ÷ 2.011
|
| Inserts of the 2nd, 4th and 5th bearings | 2.000 ÷ 2.013
|
| The repair size with excess | 0.03 mm
|
| Inserts of the 1st and 3rd bearings | 2.017 ÷ 2.020
|
| Inserts of the 2nd, 4th and 5th bearings | 2.019 ÷ 2.022
|
| The repair size with excess | 0.05 mm
|
| Inserts of the 1st and 3rd bearings | 2.027 ÷ 2.030
|
| Inserts of the 2nd, 4th and 5th bearings | 2.029 ÷ 2.032
|
| The repair size with excess | 0.25 mm
|
| Inserts of the 1st and 3rd bearings | 2.127 ÷ 2.130
|
| Inserts of the 2nd, 4th and 5th bearings | 2.129 ÷ 2.132
|
| Models of 3.0 l |
| Standard size |
| Inserts of the 1st, 3rd, 5th and 7th bearings | 1.992 ÷ 2.005
|
| Inserts of the 2nd, 4th and 6th bearings | 1.996 ÷ 2.000
|
| The repair size with excess | 0.03 mm
|
| Inserts of the 1st, 3rd, 5th and 7th bearings | 2.017 ÷ 2.020
|
| Inserts of the 2nd, 4th and 6th bearings | 2.019 ÷ 2.020
|
| The repair size with excess | 0.05 mm
|
| Inserts of the 1st, 3rd, 5th and 7th bearings | 2.027 ÷ 2.030
|
| Inserts of the 2nd, 4th and 6th bearings | 2.029 ÷ 2.032
|
| The repair size with excess | 0.25 mm
|
| Inserts of the 1st, 3rd, 5th and 7th bearings | 2.127 ÷ 2.130
|
| Inserts of the 2nd, 4th and 6th bearings | 2.129 ÷ 2.132
|
| The size of an axial side play in the persistent bearing, mm |
|
| 0.030 ÷ 0.115
|
|
| 0.250
|
| Working gap in radical bearings, mm |
| L models 2.0 and 2.5 |
|
| 0.010 ÷ 0.030
|
|
| 0.040
|
| Models of 3.0 l |
|
| 0.015 ÷ 0.030
|
|
| 0.050
|
| Diameter of shatunny necks, mm |
|
| 51.984 ÷ 52.000
|
- The repair size (with belittling on 0.03 mm)
| 51.954 ÷ 51.970
|
- The repair size (with belittling on 0.05 mm)
| 51.934 ÷ 51.950
|
- The repair size (with belittling on 0.25 mm)
| 51.734 ÷ 51.750
|
| Thickness of inserts of shatunny bearings in a middle part, mm |
| Standard size |
|
| 1.492 ÷ 1.501
|
|
| 1.490 ÷ 1.502
|
| The repair size (with belittling on 0.03 mm) |
|
| 1.510 ÷ 1.513
|
|
| 1.504 ÷ 1.512
|
|
| 1.510 ÷ 1.513
|
| The repair size (with belittling on 0.05 mm) |
- Engines of 2.0 l and 3.0 l
| 1.520 ÷ 1.523
|
|
| 1.514 ÷ 1.522
|
| The repair size (with belittling on 0.25 mm) |
- Engines of 2.0 l and 3.0 l
| 1.620 ÷ 1.623
|
|
| 1.614 ÷ 1.622
|
| Lubrication system |
| General parameters |
| Greasing supply method | The compulsory
|
| Volume at change of motive oil, l |
|
| 4.0
|
|
| 5.8
|
| Oil pump |
| Type | Rotor, trokhoidny, with internal gearing
|
| Quantity of teeths |
| Internal gear wheel (rotor) | 9
|
| External gear wheel (rotor) | 10
|
| Diameter of an external rotor, mm | 78
|
| Thickness of an external rotor, mm |
| L models 2.0 and 2.5 | 7
|
| Models of 3.0 l | 11
|
| Gap size between tops of teeths of rotors, mm |
| Nominal rate | 0.04 ÷ 0.14
|
| Limit admissible value |
|
| 0.18
|
|
| 0.20
|
| Gap size between the forming surface of an external rotor and a wall of a working chamber, mm |
| L models 2.0 and 2.5 |
|
| 0.10 ÷ 0.175
|
|
| 0.20
|
| Models of 3.0 l |
|
| 0.11 ÷ 0.18
|
|
| 0.25
|
| Size of an axial side play of an internal rotor, mm |
| L models 2.0 and 2.5 |
|
| 0.02 ÷ 0.07
|
|
| 0.12
|
| Models of 3.0 l |
|
| 0.02 ÷ 0.08
|
|
| 0.15
|
| The account and pressure head characteristic of the pump at a temperature of oil of 80 °C (for engines and 2.0 and 2.5 l) |
| At 600 rpm | 3.2 l/min on 98 kPas
|
| At 5000 rpm | 32.6 l/min on 294 kPas
|
| Pressure of operation of the reducing valve, kPa |
|
| 490
|
|
| 588
|
| Length of a spring of the reducing valve of the oil pump, mm |
| Free state | 71.8
|
| In the established situation | 54.7
|
| Effort of a spring of the reducing valve of the oil pump in the established situation, N | 77.08
|
| Oil filter |
Type
| The full-line
|
| Rabochaya Square of the filtering element, cm2
|
|
| 1000
|
|
| 1300
|
| Pressure of operation of the perepuskny valve, kPa |
|
| 157
|
|
| 160
|
|
| 80
|
| Height, mm |
- Models of 2.0 l and 2.5 l
| 70
|
|
| 75
|
- Size of a connecting carving
| M20 ÷ 1.5
|
| Oil cooler (only DOHC engines) |
|
| The water oil
|
|
| 10
|
- Size of the heat exchanger, mm
| 93
|
| Oil pressure sensor switch |
|
| Submersible, membrane and contact
|
|
| 12
|
- Maximum power of consumption, W
| 3.4
|
| Pressure of operation, kPa |
|
| 14.7
|
|
| 15
|
|
| 980
|
| Efforts of a tightening of threaded connections, Nanometer |
|
|
Efforts of a tightening of threaded connections are given also in the text of the Head and on sopr. illustrations. |
|
| The repair procedures which are not connected with removal of the engine from the car |
| 4-cylinder engines |
- Bolts of fastening of a pulley of a cranked shaft
| 127
|
- Central bolt of a pulley of a cranked shaft (12369AA011)
| 177
|
- Bolts of fastening of covers of the GRM drive
| 5
|
- Bolt of fastening of an automatic natyazhitel of a belt of the GRM drive
| 39 or 25
|
- Bolt of fastening of intermediate rollers of the GRM drive
| 39
|
- Bolts of fastening directing a GRM drive belt
| 9.8
|
- Bolt of fastening of cogwheels of camshafts
| 78
|
- Bolts of fastening of assembly of yokes
| 25
|
- Bolts of fastening of basic plugs of axes of yokes
| 5
|
- Nuts of fastening of yokes
| 10
|
| Bolts of fastening of covers |
| camshafts |
|
| Bolts of fastening of heads of cylinders |
|
| Drain stopper of the pallet of a case | 44
|
| Bolts of fastening of the pallet of a case | 5
|
| Bolts of fastening of a deflektorny plate | 6.4
|
| Bolts of fastening of a maslozabornik | 10
|
| Bolts of fastening of the oil pump | 6.4
|
| Bolts of fastening of a cover of the oil pump | 5
|
| Cap of the reducing valve of the oil pump | 44
|
| Oil pressure sensor switch | 25
|
| Bolts of fastening of a maslozalivny mouth | 6.4
|
| Bolts of fastening of a flywheel | 72
|
| Elements of fastening of support of a suspension bracket of the power unit |
| Bolts of fastening of the limiter of rocking of the power unit |
|
| 50
|
|
| 58
|
| 6-cylinder engines |
| Bolts of fastening of a cover of a pulley of a cranked shaft | 6.4
|
| Central bolt of a pulley of a cranked shaft (12369AA011) | 178
|
| Bolts of fastening of forward covers of the GRM drive | 6.4
|
| Bolts of fastening of back covers of the GRM drive | 6.4
|
| Bolts of fastening of the water pump | 6.4
|
| Bolts of fastening of intermediate asterisks | 69
|
| Bolts of fastening of natyazhitel of chains of the GRM drive | 16
|
| Bolts of fastening of the GRM drive chains sending to No. 1 | 6.4
|
| Bolts of fastening of the GRM drive chains sending to No. 2 | 16
|
| Bolts of fastening of the central directing chain | 7.8
|
| Bolts of fastening of asterisks of camshafts | 13
|
| Bolts of fastening of covers of bearings of camshafts |
| Forward bearings | 9.8
|
| Other bearings | 16
|
| Bolts of fastening of covers of heads of cylinders | 6.4
|
| Bolts of fastening of heads of cylinders |
- Drain stopper of the pallet of a case
| 34
|
- Bolts of fastening of the lower section of the pallet of a case
| 6.4
|
- Boats of fastening of a maslozabornik to a deflektorny plate
| 6.4
|
- Bolts of fastening of a cover of the oil pump
| 6.4
|
- Bolts of fastening of the reducing valve of the oil pump
| 6.4
|
- Oil pressure sensor switch
| 25
|
|
| 54 or 90
|
- Bolts of fastening of a tube of an oil refrigerant path to the engine
| 6.4
|
- Bolts of fastening of a driving disk
| 72
|
| Elements of fastening of support of a suspension bracket of the power unit |
| Bolts of fastening of the limiter of rocking of the power unit |
|
| 49
|
|
| 57
|
| General and capital repairs of the engine |
- Bolts and nuts of fastening of transmission to the engine
| 50
|
- Bolts of fastening of the hydrotransformer to a driving disk (to model with AT)
| 25
|
- Bolts of fastening of the steering pump
| 20.1
|
- Bolt of fastening of the plug of grounding of the engine
| 14
|
- Coupling bolts of semi-blocks
|
|
| 4-cylinder engines |
- Bolts of fastening of a rezonatorny chamber of an air path
| 33
|
- Nipple bolts of fastening of hoses To/in
| 25
|
- Nuts of fastening of the lower heads of rods
| 44.6
|
- Bolts of fastening of the amplifier of a driving disk (model with AT)
| 72
|
- Traffic jams of service openings of semi-blocks
| 69
|
| Screws of fastening of a cover of a service opening |
|
| 6.4
|
- Bolts of fastening of the top section of the pallet of a case
| 18
|
| Caps of oil galleries |
|
| 37
|
|
| 90
|
- Bolts of fastening of the lower heads of rods
| 53
|
- Bolts of fastening of the amplifier of a driving disk
| 81
|
- Bolts of fastening of a basic arm of the sensor of provision of a cranked shaft (CKP)
| 6.4
|