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Subaru Legacy/Outback1999-2003 of releaseRepair and operation of the car |
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Subaru of Legasi, Autbek + Cars Subaru Legacy, Outback + Operation manual + Routine maintenance + Engine + Cooling systems, heating - Power supply system and release Specifications + System of injection of fuel - Control systems of the engine and decrease in toxicity of the fulfilled gases ESM - check of serviceability of a state and replacement Diagnostics of malfunctions - the general information and preliminary checks System of onboard self-diagnostics (OBD) - the general information Application of an oscillograph for supervision of working parameters of a control system Removal and installation of components of systems of decrease in toxicity of the fulfilled gases + System of production of the fulfilled gases + Electric equipment of the engine + Manual box and differential + Automatic transmission + Coupling + Brake system + Suspension bracket and steering + Body + Onboard electric equipment |
System of onboard self-diagnostics (OBD) - the general information
General description of OBD system Problem of any onboard system of self-diagnostics (OBD) is identification of refusals and violations of functioning of under control systems with entering in memory of the processor of the corresponding diagnostic codes (DTC) and the notification of the driver about the violation fact (usually by means of the control lamp of refusals of MIL/" which is built in in a combination of devices check the engine"). Besides the DTC code in memory of ECM it is fixed also current working parameters of the engine at the time of violation identification. At violation of serviceability of functioning of the information sensors which are taking part in process of management of the engine, ECM can make switching of systems in emergency operation. Thus the basic working parameters ensuring adequate functioning of the engine (some absolute pseudo-signal of the faulty sensor is feigned directly by the module of management), however with inevitable decrease in efficiency of its return and increase in an expense of a topilv are activated, - the car should be driven away on car repair shop for the purpose of identification and elimination of causes of failure. Some diagnostic devices making monitoring of separate parameters of systems of decrease in toxicity and fixing the revealed refusals in memory of the onboard processor in the form of individual codes of malfunctions are a part of OBD system. The system makes also check of sensors and actuation mechanisms, controls operational cycles of the vehicle, provides possibility of freezing of parameters and cleaning of the block of memory. The models considered in the present manual can be completed as system of onboard diagnostics of the second generation of the SAE standard (OBD II), and firm OBD system of the Subaru standard (some of l models 2.0 and 2.5). A basic element of any OBD system is the onboard processor more often called by the electronic module of management (ECM). ECM is a brain of a control system of the engine. Basic data arrive on the module from various information sensors and other electronic components (switches, the relay, etc.), and also signals of the registered OBD of refusals and violations. Codes of the registered malfunctions are fixed in memory of the processor.
On service of components of control systems of engine/decrease in toxicity of the fulfilled gases special guarantee certificates with the extended validity extend. It is not necessary to make attempts of independent performance of problem diagnostics of ECM or replacement of components of system, to an exit of terms of these obligations, - address to specialists of firm car repair shops of the Subaru company. Data on diagnostic units Parallel supervision of parameters of signals, resistance and tension in all chains of management is possible by means of the splitter included consistently in the socket of the module of management (ECM). Measurement of parameters of signals on splitter plugs in various modes of functioning of the engine allows to define current state of the last and to reveal the violations taking place. L models 2.0 and 2.5
Models of 3.0 l
One more way of data read-out of OBD is connection to system of the personal computer equipped with a special cable and equipped with the software of OBD.
Some readers besides usual diagnostic operations allow at connection to the personal computer to make printing stored schematic diagrams of various equipment in memory of the module of management (if those are put in ECM), to program anticreeping system and control units of various devices of the car, and also in real time to observe signals in electric chains of the car. On some models reading of the DTC codes brought in memory of OBD system can be made also with the help MIL/" which is built in in an instrument guard of the car of a control lamp of refusals check the engine", - see below. Reading of the DTC codes
Schemes of an arrangement of the interactive components used on the cars of systems of onboard diagnostics considered in the present manual are submitted on illustrations. The scheme of an arrangement of interactive components of system of onboard diagnostics on the models equipped with system of onboard self-diagnostics of OBD II
The scheme of an arrangement of interactive components of system of onboard diagnostics on models 2.0 and 2.5 of the l equipped with OBD Subaru
The models equipped with OBD II With use of the SSM scanner which is switched on in the normal mode (Subaru) In the main menu (MAIN MENU) on the screen of the display select item {Each System Check} and press the YES key. In the field by {System Select Menu} choose a bookmark {Engine Control System} and again press "YES". After a conclusion to the screen of data on engine type, press "YES" once again. In the field {Engine Diagnosis} select item { Diagnostic Code (s) of Display } and press "YES". Further choose the subparagraph { Current Diagnostic Code (s) }, or { by History Diagnostic Code (s) }. Confirm a choice with pressing of the YES key and make reading of the displayed DTC codes. With use of the SSM scanner which is switched on in the OBD (SAE) mode In the main menu (MAIN MENU) on the screen of the display select item { 2. Each System Check } also press the YES key. In the field by {System Select Menu} choose a bookmark {Engine Control System}. And again press "YES". After a conclusion to the screen of data on engine type, press "YES" once again. In the field {Engine Diagnosis} select item {OBD System} and press "YES". In the menu {OBD Menu} select item { Diagnostic Code (s) of Display }, press "YES" and make sure of a conclusion of the DTC codes to the monitor screen. With use of the GST (SAE) scanner Act according to the instructions enclosed to the scanner. The models equipped with OBD Subaru With use of the SSM scanner Act according to instructions. Without use of the SSM scanner (on a control lamp of refusals of MIL/" check the engine") Switch off ignition and connect the data read-out socket from memory of the processor. Include ignition. If at ignition inclusion the control lamp of MIL is activated, pass to the following stage of check, otherwise check for existence of breaks and short circuits an electrical wiring of giving of food and grounding ECM, and also MIL lamp electrical wiring. Make necessary corrections. Make sure of serviceability of highlighting a control lamp of refusals of a code of malfunction (DTC). Copy the identified codes, then switch off ignition and disunite the data read-out socket.
Information contents of categories of a 5-digit code of a type of P0380 Categories of a code of a look P 0 3 8 0 have the following value (from left to right): Category 1 P — the Power unit B — the Body With — the Chassis Category 2 Code Source 0 — the SAE Standard 1 — Expanded - set by the producer Category 3 System 0 — System in general 1 — System of admixture of air (Air/Fuel Induction) 2 — System of injection of fuel 3 — System ignitions/admissions of ignition 4 — System additional release control 5 — the Speed of the car and management of turns x/x 6 — Entrance and output signals of the module of management 7 — Transmission Categories 4 and 5 Serial number of malfunction of a component or chain 00-99 Procedure of the general diagnostics of the car
The models equipped with OBD II Preparation Lift the car over the earth, or tire out it on the roller stand.
Check with use of the SSM scanner
Connect halves of the testing mode socket located at the left under the dashboard. Connect SSM to the diagnostic DLC socket located also at the left under the dashboard.
In the main menu (MAIN MENU) on the screen of the display select item {Each System Check} and press the YES key. In the field by {System Select Menu} choose a bookmark {Engine Control System}. And again press "YES". After a conclusion to the screen of data on engine type, press "YES" once again. In the field {Engine Diagnosis} select item {Dealer Check Mode Procedure} and press "YES". After a conclusion to the question monitor screen "Perform Inspection (Dealer Check) of Mode?" enter confirmation, also by pressing the YES key. Further act according to the displayed instructions. If after completion of procedure in memory of the processor any DTC remain, the relevant information will be displayed the monitor. Release the parking brake, - the difference in the frequency of rotation of lobbies and back wheels can be the reason of operation of a control lamp of ABS, however it is not necessary to consider as a violation sign, - after completion of procedure of diagnostics of a control system of the engine do not forget to remove a code of malfunction of ABS from memory of the processor. Check with use of the GST scanner
Connect halves of the testing mode socket located at the left under the dashboard. Connect GST to the diagnostic DLC socket located also at the left under the dashboard.
Start the engine, - previously make sure that the lever of the AT selector is in situation "P". By means of the lever of selector/gear shifting activate sensors switches of provisions "P" and "N" of transmission. For activation of the sensor switch of stoplights squeeze out a pedal of a foot brake. Within about 40 seconds keep the frequency of rotation of the engine in range of 2500 ÷ 3000 rpm.
Transfer the selector lever to the situation "D" and establish the speed of the movement 5 ÷ 10 of km/h (3 ÷ 6 miles/h).
By means of the GST scanner consider and copy the codes of malfunctions (DTC) brought in memory of the processor. The models equipped with OBD Subaru Check with use of the SSM scanner Act according to the instructions provided in the subsection Check with use of the SSM scanner is higher. Check without use of the SSM scanner
Start the engine and warm up it up to the normal working temperature. Switch off ignition and include neutral transfer (models with RKPP) / transfer the selector lever to situation "P" (models from AT). Connect testing mode socket halves (it is painted in green color), then include ignition, - if there was an activation of a control lamp of refusals (MIL), pass to the following stage of check, otherwise check for existence of breaks and short circuits an electrical wiring of giving of food and grounding ECM, and also MIL lamp electrical wiring. Make necessary corrections. On models from AT transfer the selector lever to the situation "N", then in "Р". Start the engine and copy the MIL codes highlighted by a control lamp. If the lamp does not highlight any codes, pass to the following stage of check. At least for one minute accelerate the car to the speed of 11 km/h (7 miles/h). Lift the frequency of rotation of the engine to value over 2000 rpm. Copy the MIL codes highlighted by a lamp, - if no codes are removed by a lamp, therefore, refusal has other reason. Cleaning of memory of system of self-diagnostics
The models equipped with OBD II With use of the SSM scanner which is switched on in the normal mode (Subaru) In the main menu (MAIN MENU) on the screen of the display select item { 2. Each System Check } also press the YES key. In the field by {System Select Menu} choose a bookmark {Engine Control System}. And again press "YES". After a conclusion to the screen of data on engine type, press "YES" once again. In the field {Engine Diagnosis} select item {Clear Memory} and press "YES". After on the screen of the monitor messages of "Done" and "Turn Ignition Switch OFF" are displayed, switch off the scanner, then turn a key in the ignition lock in the situation OFF.
With use of the SSM scanner which is switched on in the OBD (SAE) mode In the main menu (MAIN MENU) on the screen of the display select item { 2. Each System Check } also press the YES key. In the field by {System Select Menu} choose a bookmark {Engine Control System}. And again press "YES". After a conclusion to the screen of data on engine type, press "YES" once again. In the field {Engine Diagnosis} select item {OBD System} and press "YES". In the menu {OBD Menu} select item { 4. Diagnosis Code (s) of Cleared }, press "YES". After a conclusion to the inquiry screen "Clear Diagnosis Code?" enter confirmation by pressing of the YES key, then switch off power supply of the scanner and ignition.
With use of the GST (SAE) scanner Act according to the instructions enclosed to the scanner. On models 2.0 and 2.5 of l do not forget to make initialization of the IAC valve. The models equipped with OBD Subaru With use of the SSM scanner Act according to the instructions given above. Without use of the SSM scanner (on a control lamp of refusals of MIL/" Check the engine") Switch off ignition and include neutral transfer (models with RKPP) / transfer the selector lever to situation "P" (models from AT). Connect testing mode socket halves (it is painted in green color), then include ignition, - if there was an activation of a control lamp of refusals (MIL), pass to the following stage of check, otherwise check for existence of breaks and short circuits an electrical wiring of giving of food and grounding ECM, and also MIL lamp electrical wiring. Make necessary corrections. On models from AT transfer the selector lever to the situation "N", then in "Р". Start the engine and a minimum for one minute accelerate the car to the speed of 11 km/h (7 miles/h). Lift the frequency of rotation of the engine to value over 2000 rpm. Copy the MIL codes highlighted by a lamp and make necessary recovery repair (the list of the DTC codes is provided in Specifications). Switch off ignition and disunite the testing mode socket. Connection of the personal computer to onboard system of self-diagnostics of OBD II by means of the interface BR16F84-1.0 controler under protocols of the SAE standards (PWM and VPW) and ISO 9141-2
General data The scheme of the organization of connection is submitted on an illustration.
The considered device represents the microcontroller executed on the KMOP (CMOS) technology. The device plays a role of the elementary scanner and is intended for reading of diagnostic codes and data of OBD II system (engine turns, temperature of cooling liquid and the soaked-up air, load characteristics, a consumption of the air coming to the engine, etc.) within the SAE J1979 standard via the tire of any execution (PWM, VPW and ISO 9141-2). Main destination For connection to the computer of rather 3-wire wire, connection to the diagnostic socket is carried out by a 6-wire wire. The supply voltage moves on the controler via the 16-contact diagnostic OBD socket. Recommendations about application For connection of the device to the car not screened cable, no more than 1.2 m long can be used that has special value when using the PWM protocol. When using a cable of bigger length it is necessary to reduce resistance of resistors on an entrance of the device (R8 and R9 or R15). When using a screened cable, the screen should be switched-off for the purpose of decrease in capacity. The cable for connection to a serial port of the computer can also be not screened. The device steadily works with a cable up to 9 m long. With much bigger length of a cable it is necessary to use more powerful communicator of RS 232. The topology of electric connections is any. At the increased humidity use the additional shunting condensers. The free software (browser) for reading of codes and data can be downloaded from the sites of producers or the site of our arus.spb.ru publishing house and is intended for use under DOS. The insignificant size of a program application in option "under DOS" allows to accomodate it on the loading diskette DOS and to use even on the computers equipped with the software, incompatible with DOS. An optional condition is even existence in the computer of the hard drive. General principles of data exchange
Data exchange goes on three-wire consecutive connection without application of an initsializatsionny exchange of office messages (handshaking). The device listens to the channel on existence of messages, executes the accepted commands and transfers results to the personal computer (PC) then immediately comes back to the listening mode. The data entering the controler and proceeding from it are organized in the form of a chain of the bytes which are consistently going one after another, first of which is control. The Obychnokontrolny byte represents number from 0 to 15 dec (in decimal calculation) (or 0-F hex), the describing number of the information bytes following further. So, for example, the 3-byte team will look as follows: 03 (control byte), 1st byte, 2nd byte, 3rd byte. The similar format is used as for the entering commands for poll of onboard system of self-diagnostics, and for the outgoing messages containing the requested information. It is necessary to notice that in control byte only four younger bits are used, - the senior bits are reserved under some special teams and PC at initialization of connection with the controler and coordination of the protocol of data transmission can be used, and also the controler for control of errors of transfer. In particular, in case of a mistake by transfer, the controler makes installation of the senior meaning bit (MSB) of control byte in unit. By successful transfer all four senior bits are established in zero.
Initialization of the controler and onboard system of self-diagnostics To start data exchange of PC has to make installation of connection with the controler, then initialize the controler and the channel of data of OBD II. Connection installation After connection of the controler to PC and the diagnostic OBD socket its initialization for the purpose of prevention of the "lags" connected with noise in consecutive lines has to be made in case their connection was made before inclusion of power supply of the controler. The simplest check of activity of the interface is at the same time made. First of all the one-byte signal of 20 hex perceived by the controler as command for connection installation is sent. In reply the controler instead of the control sends the only byte of FF hex (255 dec) and passes into a waiting mode of reception of data. Now PC can pass to initialization of the channel of data.
Initialization At this stage initialization of the protocol under which data exchange will be made, and in case of the ISO protocol – initialization of onboard system is made. Data exchange is made on one of three protocols: VPW (General Motors), PWM (Ford) and ISO 9141-02 (Asian/European producers).
In reply the controler sends control byte and byte of a state. The MSB installation of control byte speaks about existence of problems, thus the byte of a state following it will contain the relevant information. At successful initialization the control byte of 01 hex specifying that the verification byte of a state follows further is sent. In case of the VPW and PWM protocols the verification byte represents a simple echo of the byte defining the protocol (0 or 1, respectively), at initialization of the ISO 9141 protocol it will be the digital key returned by the onboard OBD processor and defining which of two versions of the protocol which are slightly differing from each other will be used.
The modifications made in the interface controlers of the latests version
The typical affirmative answer looks as follows: S1, S2, … …. = 83, F1, 10, S1, E9, 8F, BD |
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